Operation CHARM: Car repair manuals for everyone.

Clutch, A/T

Clutch
Clutch initial clearance
1st-hold 0.7 - 0.9 (0.028 - 0.035)
1st 0.65 - 0.85 (0.026 - 0.033)
2nd, 3rd 0.6 - 0.8 (0.024 - 0.031)
4th 0.5 - 0.7 (0.020 - 0.028)
Reverse 0.75 - 0.95 (0.030 - 0.037)
Clutch return spring free length
1st-hold, 1st, 2nd, 3rd, 4th
Standard (New) 33.7 (1.327)
Limit 31.7 (1.248)
Reverse
Standard (New) 30.3 (1.193)
Limit 28.3 (1.114)
Clutch disc thickness
1st-hold, 1st, 2nd, Reverse
Standard (New) 1.88 - 2.00 (0.074 - 0.079)
Limit Until grooves worn out
3rd, 4th
Standard (New) 2.28 - 2.40 (0.090 - 0.094)
Limit Until grooves worn out
Clutch plate thickness
1st-hold, 1st, 2nd, 3rd, Reverse
Standard (New) 1.95 - 2.05 (0.077 - 0.081)
Limit Discoloration
4th
Standard (New) 2.55 - 2.65 (0.100 - 0.104)
Limit Discoloration
Clutch end plate thickness (1st, 2nd, 3rd, 4th)
Mark 1
Standard (New) 2.05 - 2.10 (0.081 - 0.083)
Limit Discoloration
Mark 2
Standard (New) 2.15 - 2.20 (0.085 - 0.087)
Limit Discoloration
Mark 3
Standard (New) 2.25 - 2.30 (0.089 - 0.091)
Limit Discoloration
Mark 4
Standard (New) 2.35 - 2.40 (0.093 - 0.094)
Limit Discoloration
Mark 5
Standard (New) 2.45 - 2.50 (0.096 - 0.098)
Limit Discoloration
Mark 6
Standard (New) 2.55 - 2.60 (0.100 - 0.102)
Limit Discoloration
Mark 7
Standard (New) 2.65 - 2.70 (0.104 - 0.106)
Limit Discoloration
Mark 8
Standard (New) 2.75 - 2.80 (0.108 - 0.110)
Limit Discoloration
Mark 9
Standard (New) 2.85 -2.90 (0.112 - 0.114)
Limit Discoloration
Clutch end plate thickness (1st-hold)
Mark L1
Standard (New) 2.05 - 2.10 (0.081 - 0.083)
Limit Discoloration
Mark L2
Standard (New) 2.15 - 2.20 (0.085 - 0.087)
Limit Discoloration
Mark L3
Standard (New) 2.25 - 2.30 (0.089 - 0.091)
Limit Discoloration
Mark L4
Standard (New) 2.35 - 2.40 (0.093 - 0.094)
Limit Discoloration
Mark L5
Standard (New) 2.45 - 2.50 (0.096 - 0.098)
Limit Discoloration
Mark L6
Standard (New) 2.55 - 2.60 (0.100 - 0.102)
Limit Discoloration
Mark L7
Standard (New) 2.65 - 2.70 (0.104 - 0.106)
Limit Discoloration
Mark L8
Standard (New) 2.75 - 2.80 (0.108 - 0.110)
Limit Discoloration
Mark L9
Standard (New) 2.85 - 2.90 (0.112 - 0.114)
Limit Discoloration
Clutch end plate thickness (Reverse)
Limit Discoloration
Mark R1
Standard (New) 4.05 - 4.10 (0.159 - 0.161)
Limit Discoloration
Mark R2
Standard (New) 4.15 - 4.20 (0.163 - 0.165)
Limit Discoloration
Mark R3
Standard (New) 4.25 - 4.30 (0.167 - 0.169)
Limit Discoloration
Mark R4
Standard (New) 4.35 - 4.40 (0.171 - 0.173)
Limit Discoloration
Mark R5
Standard (New) 4.45 - 4.50 (0.175 - 0.177)
Limit Discoloration
Mark R6
Standard (New) 4.55 - 4.60 (0.179 - 0.181)
Limit Discoloration
Mark R7
Standard (New) 4.65 - 4.70 (0.183 - 0.185)
Limit Discoloration
Mark R8
Standard (New) 4.75 - 4.80 (0.187 - 0.189)
Limit Discoloration
Mark R9
Standard (New) 4.85 - 4.90 (0.191 - 0.193)
Limit Discoloration
Transmission (thrust washer, 29 mm thickness)
Reverse clutch distance collar length
Standard (New) 35.45 - 35.55 (1.396 - 1.400)
Limit Wear or damaged
Transmission (thrust washer, 43 x 74 mm difference)
1st-hold clutch distance collar length
Standard (New) 71.97 - 72.00 (2.833 - 2.835)
Limit Wear or damaged
Standard (New) 72.02 - 72.05 (2.835 - 2.837)
Limit Wear or damaged
Standard (New) 72.07 - 72.10 (2.837 - 2.839)
Limit Wear or damaged
Standard (New) 72.12 - 72.15 (2.839 - 2.841)
Limit Wear or damaged
Standard (New) 72.17 - 72.20 (2.841 - 2.843)
Limit Wear or damaged
Standard (New) 72.22 - 72.25 (2.843 - 2.844)
Limit Wear or damaged
Standard (New) 72.27 - 72.30 (2.845 - 2.846)
Limit Wear or damaged
Standard (New) 72.32 - 72.35 (2.847 - 2.848)
Limit Wear or damaged
Standard (New) 72.37 - 72.40 (2.849 - 2.850)
Limit Wear or damaged
Standard (New) 72.42 - 72.45 (2.851 - 2.852)
Limit Wear or damaged
Standard (New) 72.47 - 72.50 (2.853 - 2.854)
Limit Wear or damaged
Diameter of one-way clutch contact area
Countershaft 1st gear I.D.
Standard (New) 95.764 - 95.790 (3.770 - 3.771)
Limit Wear or damaged
Countershaft 2nd gear I.D.
Standard (New) 86.487 - 86.513 (3.405 - 3.406)
Limit Wear or damaged
One-way clutch hub O.D.
Standard (New) 79.107 - 79.120 (3.114 - 3.115)
Limit Wear or damaged
Park gear one-way clutch contact area O.D.
Standard (New) 69.833 - 69.846 (2.749 - 2.750)
Limit Wear or damaged