Operation CHARM: Car repair manuals for everyone.

Part 1




Fuel and Emissions System Description

Electronic Control System

The functions of the fuel and emission control systems are managed by the powertrain control module (PCM).

Self-diagnosis

The PCM detects a failure of a signal from a sensor or from another control unit and stores a Temporary DTC or a DTC. Depending on the failure, a DTC is stored in either the first or the second drive cycle. When a DTC is stored, the PCM turns on the malfunction indicator lamp (MIL) by supplying ground to the MIL circuit.

- One Drive Cycle Detection Method
When an abnormality occurs in the signal from a sensor or from another control unit, the PCM stores a DTC for the failure and turns on the MIL immediately.

- Two Drive Cycle Detection Method
When an abnormality occurs in the signal from a sensor or from another control unit in first drive cycle, the PCM stores a Temporary DTC for the failure. The MIL does not come on at this time. If the failure continues in the second drive cycle, the PCM stores a DTC and turns on the MIL.

Fail-safe Function

When an abnormality occurs in the signal from a sensor or from another control unit, the PCM ignores that signal and substitutes a pre-programmed value that allows the engine to continue running. This causes a DTC to be stored and the MIL to come on.

MIL Bulb Check and Readiness Code Condition

When the ignition switch is turned to ON (II), the PCM turns on the MIL via the F-CAN circuit for about 15 to 20 seconds to check the bulb condition. If any readiness codes are not set to complete, the MIL flashes five times. If all readiness codes are set to complete, the MIL goes off.

Self Shut Down (SSD) Mode

After the ignition switch is turned to LOCK (0), the PCM stays on about 30 minutes. If the PCM connector is disconnected during this time, the PCM may be damaged. To cancel this mode, disconnect the negative cable from the battery or jump the SCS line with the HDS after the ignition switch is turned to LOCK (0).

PCM Electrical Connections









PCM Electrical Connections (cont'd)









PCM Electrical Connections (cont'd)









Vacuum Hose Routing





Vacuum Distribution





PCM Inputs and Outputs at Connector A (31P)





NOTE: Standard battery voltage is about 12 V.









PCM Inputs and Outputs at Connector A (31P)





NOTE: Standard battery voltage is about 12 V.





PCM Inputs and Outputs at Connector B (24P)





NOTE: Standard battery voltage is about 12 V.





PCM Inputs and Outputs at Connector B (24P)





NOTE: Standard battery voltage is about 12 V.





PCM Inputs and Outputs at Connector C (22P)





NOTE: Standard battery voltage is about 12 V.









PCM Inputs and Outputs at Connector C (22P)





NOTE: Standard battery voltage is about 12 V.





PCM Inputs and Outputs at Connector D (17P)





NOTE: Standard battery voltage is about 12 V.









PCM Inputs and Outputs at Connector E (31P)





NOTE: Standard battery voltage is about 12 V.





PCM Inputs and Outputs at Connector E (31P)





NOTE: Standard battery voltage is about 12 V.





PGM-FI System

The programmed fuel injection (PGM-FI) system is a sequential multiport fuel injection system.

Alternator Control

The alternator signals the PCM during charging.

Air Conditioning (A/C) Compressor Clutch Relay

When the PCM receives a demand for cooling from the A/C system, it delays the compressor from being energized, and enriches the mixture to assure smooth transition to the A/C mode.

Air Fuel Ratio (A/F) Sensor

The A/F sensor operates over a wide air/fuel range. The A/F sensor is installed upstream of the WU-TWC, and sends signals to the PCM which varies the duration of fuel injection accordingly.






Barometric Pressure (BARO) Sensor

The BARO sensor is inside the PCM. It converts atmospheric pressure into a voltage signal that modifies the basic duration of the fuel injection discharge.

Camshaft Position (CMP) Sensor

The CMP sensor input is used by the PCM to determine ignition timing at start up (cranking) and when crank angle is abnormal.






Crankshaft Position (CKP) Sensor

The CKP sensor detects crankshaft speed and is used by the PCM to determine ignition timing and timing for fuel injection of each cylinder as well as detecting engine misfire.






Engine Coolant Temperature (ECT) Sensors 1 and 2

ECT sensors 1 and 2 are temperature dependent resistors (thermistors). The resistance decreases as the engine coolant temperature increases.






Ignition Timing Control

The PCM contains the memory for basic ignition timing at various engine speeds and manifold absolute pressures. It also adjusts the timing according to engine coolant temperature.

Injector Timing and Duration

The PCM contains the memory for basic discharge duration at various engine speeds and manifold pressures. The basic discharge duration, after being read out from the memory, is further modified by signals sent from various sensors to obtain the final discharge duration.

By monitoring long term fuel trim, the PCM can detects long term malfunctions in the fuel system and set DTCs (diagnostic trouble codes) if needed.

Input Shaft (Mainshaft) Speed Sensor

This sensor detects input shaft (mainshaft) speed.






Knock Sensor

The knock control system adjusts the ignition timing to minimize knock.






Malfunction Indicator Lamp (MIL) Indication (In relation to Readiness Codes)

The vehicle has certain readiness codes that are part of the on-board diagnostics for the emissions systems. If the vehicle's battery has been disconnected or gone dead, if DTCs have been cleared, or if the PCM has been reset, these codes are reset. In some states, part of the emissions testing is to make sure these codes are set to complete. If all of them are not set to complete, the vehicle may fail the test, or the test cannot be finished.

To check if the readiness codes are set to complete, turn the ignition switch to ON (II), but do not start the engine. The MIL will come on for 15-20 seconds. If it then goes off, the readiness codes are complete. If it flashes five times, one or more readiness codes are not set to complete. To set each code, drive the vehicle or run the engine as described in the procedures. Monitors, Trips, Drive Cycles and Readiness Codes

Manifold Absolute Pressure (MAP) Sensor

The MAP sensor converts manifold absolute pressure into electrical signals to the PCM.






Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor change due to intake air temperature and air flow. The control circuit in the MAF sensor controls the current to keep the hot wire at a set temperature. The current is converted to voltage in the control circuit, then output to the PCM.






Output Shaft (Countershaft) Speed Sensor

This sensor detects countershaft speed.






Secondary Heated Oxygen Sensor (Secondary HO2S)

The secondary HO2S detects the oxygen content in the exhaust gas downstream of the warm up three way catalytic converter (WU-TWC), and sends signals to the PCM. To stabilize its output, the sensor has an internal heater. The PCM compares the HO2S output with the A/F sensor output to determine catalyst efficiency. The secondary HO2S is on the WU-TWC.






Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain the set speed when cruise control is operating. The throttle actuator takes the place of the cruise control actuator.

Accelerator Pedal Position (APP) Sensor

As the accelerator pedal position changes, the sensor varies the signal voltage to the PCM.






Throttle Body

The throttle body is a single-barrel side draft type. The lower portion of the throttle valve is heated by engine coolant from the cylinder head to prevent icing of the throttle plate.