Rear Differential Side Case Replacement

Rear Differential Side Case Replacement

1. Remove the rear differential. Rear Differential Removal

2. Remove the rear differential right side case (A), the rear differential left side case (B), the 8 x 14 mm dowel pins (C), and the O-rings (D) from the rear differential center case (E).

3. Replace a new rear differential left side case and the new rear differential right side case.






4. Remove the dirt and oil from the sealing surfaces. Apply liquid gasket (P/N 08717-0004, 08718-0001 08718-0003, or 08718-0009) to the sealing surface. Make sure you seal the entire circumference of the bolt holes to prevent oil leakage.
NOTE:

- You must assemble the housings with you do in 5 minutes after applying the liquid gasket. If not, the sealing surface must be cleaned, and the liquid gasket reapplied.

- Allow it to cure at least 30 minutes after assembly before filling the differential with fluid.

Left side case





Right side case





5. Install the six 8 x 14 mm dowel pins (A), a new O-rings (B), the rear differential left side case (C), the rear differential right side case (D) on the rear differential center case (E).

6. Tighten the mounting bolts in a crisscross pattern in several steps.

7. Install the rear differential. Rear Differential Installation

8. Do the SH-AWD differential clutch torque memorization. SH-AWD Differential Clutch Torque Memorization