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Hydraulic Pump Piston Cap Seals - Leaking/Replacing

89audi07

Applies To: 5000 1984-88
100/200 from 1989


Subject: Hydraulic pump piston cap seals - leaking
Number: Group:

89-01
August 7, 1989 48


Brakes ^ Steering



Hydraulic pump piston cap seals, replacing

If any of the eight piston cap seals (arrow) of the hydraulic pump are leaking or seeping, ALL of the seals must be replaced, Seal, P/N: 026 145 049
Quantity needed: 8


Note

If the cap is damaged, replace it with P/N: 026 145 541.


CAUTION

Part numbers are for reference only. Always check with your Parts Department for latest information.



^ modify a 3/4 inch, 1/2 inch drive drag link socket (locally obtainable) by grinding 1.0 mm off each side (arrow)


^ remove hydraulic pump from vehicle (see Repair Manual, Group 48)



^ mount pump in vise (use jaw covers)

^ loosen piston caps using hand impact driver and modified drag link socket

^ remove caps and seals



^ install caps and new seals

^ torque caps to 50 N-m (37 ft.lb.)


^ prime hydraulic pump and install in vehicle (see procedure in Repair Manual, Group 48)


Labor operation

Repair: 150.00
Quality check: 10.0
Total suggested repair time: 160.0