1ST to 3RD Gear Clutch K1 With Turbine

1st to 3rd gear clutch K1 with turbine shaft.

Transmission starting build date 01 11 2 (with modified ratios and modified shift sequences)

1 - Support ring

^ 4 parts, unclip from inner splined plate carrier

^ installed - -> Fig. 2

2 - Inner splined plate carrier

^ installing - Fig. 4

^ assembling - Fig. 2

3 - Circlip

^ various thicknesses

^ mark after removing and reinstall in same place

4 - Thrust plate

^ smooth side toward inner splined plate

^ install together with inner splined plate carrier

^ installing - Fig. 2


5 - Inner splined plate

^ installing - Fig. 2


6 - Outer splined plate

^ installing - Fig. 2

^ always 1.5 mm thick


7 - Outer splined plate

^ always 2.0 mm thick

^ installing - Fig. 2


8- Wavy spring washer


9 - Circiip

^ removing/installing - Fig. 1


10 - Piston

^ sealing lips vulcanized on

^ before installing, moisten sealing lips with ATF

^ when installing, turn piston slightly


11 - Spring intermediate ring

^ with spring support shell and pressure springs


12 - Piston

^ sealing lips vulcanized on

^ before installing, moisten sealing lips with ATF

^ when installing, turn piston slightly


13 - Piston ring (small diameter)

^ unhook ends to remove


14 - Piston ring

^ unhook ends to remove


15 - Clutch bell housing with turbine shaft

^ check bearing bushings. If bearing bushings are damaged, replace clutch bell housing.

^ before installing inner splined plate carrier, replace wavy spring washer (item 8), inner and outer splined plates in clutch bell housing - Fig. 3


16 - Piston rings

^ unhook ends to remove










Fig. 1 Circlip, removing/installing

- Press piston with spring intermediate rings on far enough that circlip (arrow) can be placed in groove.

Fig. 2 Thrust plate/splined plates, placing on Inner splined plate carrier

- Place thrust plate -a- with smooth side toward inner splined plate and with chamfered side toward inner splined plate carrier.

- Install 3 inner splined plates -b- and 2 outer splined plates -c-.

- Clip in support ring with edge (arrow) after installing thrust plate and inner/outer splined plates.


Notes:

^ Engage holding tabs correctly

^ Install wavy spring washer and other splined plates in the clutch bell housing - Fig. 3.











Fig. 3 Wavy spring washer and outer/inner splined plates, installing in clutch bell housing

- Install wavy spring washer.

- Install 2 mm-thick outer splined plate.

- Install remaining inner and outer splined plates.


Fig. 4 inner splined plate carrier, installing, and circlip (black arrow), installing


- Lift inner splined plate carrier slightly to install circlip - black arrow-.