Power Steering Hydraulic Circuit (6-Cyl. 2V Engine), Overview

Power steering hydraulic circuit (6-cyl. 2V engine), overview





1 - Power steering gear
2 - Flexible hose
3 - Return hose
4 - Cap with dipstick

^ Checking hydraulic fluid level

5 - Strainer for expansion tank

^ Integrated into reservoir

6 - Bolt

^ 9 Nm (80 in. lb)

7 - Expansion tank

^ Refill with hydraulic fluid, Part No. G 002 000
^ Capacity: 0.7 liters (12 oz.)
^ Checking hydraulic fluid level

8 - Rubber mount
9 - Clamp

^ Always replace
^ Use VAG 1275 to tighten

10 - Return hose

^ Between expansion tank and oil cooler

11 - Clamps

^ Always replace
^ Use VAG 1275 to tighten

12 - Bolt w/washer assembly

^ 10 Nm (7 ft lb)

13 - Cooling line
14 - Cable strap
15 - Clamp

^ Always replace
^ Use VAG 1275 to tighten

16 - Suction hose
17 - Bolt w/washer assembly

^ 8 Nm (71 in. lb)

18 - Bracket

^ Bolted to cylinder head

19 - Clamp

^ Always replace
^ Use VAG 1275 to tighten

20 - Hose fitting

^ 50 Nm (37 ft lb)

21 -Seal 18 x 24

^ Always replace

22 - Seal 16 x 22

^ Always replace

23 - Power steering pump

^ Fill with fluid before installing

24 - Banjo bolt

^ 50 Nm (37 ft lb)

25 - Supply line

^ 40 Nm (30 ft lb)
^ Counter-hold at hex on flexible hose when tightening fitting
^ Mounted to intake manifold with bolt

26 - Bolt

^ 8 Nm (71 in. lb)

27 - Clip
28 - Nut

^ 20 Nm (15 ft lb)

29 - Washer
30 - Coolant line