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A/C System, General Repair Guidelines






A/C System, General Repair Guidelines

DANGER!
Remove the respective fuse(s) before working on electrical wires

Disconnect battery before starting electric welding work on vehicle.

Refrigerant circuit of A/C system must not be discharged and opened => [ Refrigerant Circuit, Discharging with Service Station ] Refrigerant Circuit, Discharging with Service Station unless it is necessary because of safety precautions => [ Climate Control System and Refrigerant ] Climate Control System and Refrigerant or unless components of the refrigerant circuit of the A/C system have to be to replaced.

When performing all other usual vehicle repair work, the refrigerant circuit of the A/C system should also remain closed.

Servicing operations that can be performed on the heating and air conditioning system without opening the refrigerant circuit are described in this Repair Information

The connections for the sensors/switches mentioned in this Repair Information are not always equipped with a valve. Valve closes automatically when unscrewing the switch, therefore only switches on which the connection is equipped with a valve maybe replaced when the refrigerant circuit is charged.

Servicing operations on A/C system for which it is necessary to discharge the refrigerant circuit and thus cannot be performed in every workshop are also in this Repair Information described => [ A/C Refrigerant System, Servicing Notes ] A/C Refrigerant System, Servicing Notes (vehicle must be delivered to an A/C system service point workshop to discharge the refrigerant circuit).

Note for vehicles with parking/auxiliary heater (with poor heating performance)

If customer complains of poor heating performance, check heating output of A/C system and function of Coolant Pump (V50) (also Coolant Pump (V36) on vehicles with 6 cyl. FSI engine) => [ Heating Performance of HVAC System and Function of Coolant Pump, Checking ] .

If poor or insufficient heating performance (e.g. at low engine speeds) is reported on vehicles with a parking/auxiliary heater installed as optional equipment, check activation of Coolant Pump (V50) (also Coolant Pump (V36) on vehicles with 6 cyl. FSI engine), Engine Coolant (EC) Switch-Off Valve (heater) (N279), incorporation of parking/auxiliary heater into coolant circuit and function of parking/auxiliary heater (activation of Auxiliary Heater Control Module (J364)).

By activation of Coolant Pump (V50) (also Coolant Pump (V36) on vehicles with 6 cyl. FSI engine), coolant flow through A/C system heater core(s) is increased at low engine speeds, achieving better heating performance.

Coolant Pump (V50) (or Coolant Pump (V36)) is switched on by front Climatronic Control Module (J255) as soon as all switch-on conditions are met (ignition is switched on, front Climatronic Control Module (J255) is switched on, OFF button not operated, etc.) => [ Heating Performance of HVAC System and Function of Coolant Pump, Checking ] .

Front Climatronic Control Module (J255) also switches the Coolant Pump (V50) (also Coolant Pump (V36) on vehicles with 6 cyl. FSI engine) if it receives information via Comfort CAN-Bus system from the Auxiliary Heater Control Module (J364).

Incorporation of parking/auxiliary heater (and of Coolant Pump (V50) and of Coolant Pump (V36)) into coolant circuit.