Operation CHARM: Car repair manuals for everyone.

Procedures






Engine, Securing to Engine and Transmission Holder

Special tools, testers and auxiliary items required

Lifting Tackle (3033)

Engine and Transmission Holder (VAS 6095) with Universal Mounting (VAS 6095/1) and Bracket for V8 Engine (VAS 6095/1-6A)

Shop Crane -Load Cap=700-1200kg (VAS 6100)

Lift Arm Ext./Workshop Hoist (VAS 6101)

Supplementary Set (VAS 6131/13-7)

Procedure

The engine/transmission subassembly is removed. Refer to => [ Engine, Removing ] Engine, Removing; the engine and transmission are separated, refer to => [ Engine and Automatic Transmission, Separating ] Engine and Automatic Transmission, Separating.

Engine secured using the (VAS 6131/13-7).

Place a cloth underneath to soak up any escaping power steering fluid.

- Disconnect the power steering hydraulic pipe - arrow -.






- Free up the electrical wire on the left lower coolant pipe.






- Remove the bolt - 2 - and lower left coolant pipe from the coolant hoses - arrows -.

Ignore - 1 -.

- Engage the (3033) on the engine lifting eyes and on the shop crane as shown in the illustration.






- Tension the engine slightly with the shop crane, but do not raise.

- Disconnect the electrical connector - 3 - on the left electrohydraulic engine mount solenoid valve (N144).






- Remove the left engine mount bolt - 4 -.

Ignore - 1 and 2 - and - arrow -.

- Disconnect the electrical connector - 2 - on the right electrohydraulic engine mount solenoid valve (N145).






- Remove the right engine mount bolt - 1 -.

Ignore - 3 and 4 - and - arrow -.

- Remove the (VAS 6131/13-7) from the engine.






- Raise the engine from the engine carrier.

- Remove the bolts - arrows - and the left engine support.






- Remove bolt - arrow -.






- Remove the bolt - 2 - and slightly press the secondary air tube downward.






- Remove the nut - 1 - and free up the ground wire at the engine support.

- Remove the bolts - arrows - and the right engine support.

- Secure the starter on the engine.

- Secure the engine to the (VAS 6095) using (VAS 6095/1) and the (VAS 6095/1-6A) to 40 Nm as illustrated.