Generator Control Module Cover Replacement

Generator Control Module Cover Replacement

Removal Procedure

1. Remove the rear compartment floor panel. Refer to Rear Compartment Floor Panel Trim Replacement (with Battery Cover, HP6) Rear Compartment Floor Panel Trim Replacement (with Battery Cover, HP6)Rear Compartment Floor Panel Trim Replacement (with Blower Cover, HP6) Rear Compartment Floor Panel Trim Replacement (with Blower Cover, HP6).
2. Disable the hybrid battery. Refer to High Voltage Disabling High Voltage Disabling.
3. Remove the drive motor generator battery bracket. Refer to Drive Motor Generator Battery Bracket Replacement Drive Motor Generator Battery Bracket Replacement.




4. Remove the body harness connectors (1) from the generator control and battery module.




5. Remove the high voltage 3-phase cable terminal nuts (1) and the 12V terminal branch nut (4).
6. Remove the high voltage cable (2) and the 12V cable (3) from the generator control and battery module.




7. Remove the drive motor battery cooling blower outlet duct fasteners (1).




8. Detach the drive motor battery cooling blower outlet duct retainers (1) from the generator control and battery module.




9. Detach the drive motor battery cooling air inlet upper duct retainers (1).




10. Remove the generator control module cover fasteners (1).
11. Remove the generator control module cover fastener (2) and remove the generator control module cover (3).

Installation Procedure




1. Install the generator control module cover (3).
2. Install the generator control module cover fasteners (1) and tighten to 9 Nm (80 lb in).
3. Install the generator control module cover fastener (2) and tighten to 9 Nm (80 lb in).
4. Install thedrive motor battery cooling blower motor. Refer to Drive Motor Battery Cooling Blower Replacement Drive Motor Battery Cooling Blower Replacement.




5. Install the high voltage 3-phase cable (2) to the generator control and battery module. Tighten the nuts (1) to 9 Nm (80 lb in).
6. Install the 12V cable (3) to the generator control and battery module. Tighten the nut (4) to 9 Nm (80 lb in).




7. Install the body harness connectors (1).




8. Install the drive motor battery cooling air inlet lower duct.
9. Install the drive motor generator battery bracket. Refer to Drive Motor Generator Battery Bracket Replacement Drive Motor Generator Battery Bracket Replacement.




10. Install the intermediate duct retainers (1) to the generator control and battery module.
Note: Make sure the duct is flush against the seal for efficient generator control and battery module cooling.

11. Enable the hybrid battery. Refer to High Voltage Enabling High Voltage Enabling.