Overhaul

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
^ For the specific step listed below, refer to the hyperlink for that step.
^ For the complete list of procedures, refer to "Repair Instruction".


Overhaul Procedure - Transmission Disassembly

[ ] Torque Converter.
[ ] Holding Fixture - Installation.
[ ] Draining Transmission Fluid.
[ ] Fourth Clutch Accumulator Piston.
[ ] Adaptor Case Oil Pan.
[ ] Adaptor Case Wiring Harness.
[ ] Adaptor Case Control Valve Assembly.
[ ] Main Case Oil Pan.
[ ] Oil Filter Assembly - Removal.
[ ] Main Case Wiring Harness.
[ ] Main Case Control Valve Assembly.
[ ] Third Clutch Servo Piston.
[ ] Speed Sensor.
[ ] Extension Housing.
[ ] Speedometer Wheel and Park Lock Wheel.
[ ] Converter Housing and Oil Pump Assembly.
[ ] Overdrive Unit and Fourth Clutch Assembly.
[ ] Adapter Case.
[ ] Second Clutch and Third Clutch.
[ ] Planetary Carrier and Output Assembly.
[ ] Brake Band.
[ ] Detent Lever and Manual Shaft.
[ ] Main Case Breather.

Overhaul Procedure - Transmission Assembly

[ ] Transmission Main Case - Inspection.
[ ] Main Case Breather - Installation.
[ ] Detent Lever and Manual Shaft - Installation.
[ ] Brake Band, Reaction Sun Gear and Drum Assembly - Assemble.
[ ] Planetary Carrier Pinion Clearance Check.
[ ] Planetary Carrier Assembly - Installation.
[ ] Input Sprag Assembly - Removal.
[ ] Third Clutch - Disassemble.
[ ] Third Clutch - Assemble.
[ ] Input Sprag Assembly - Assemble.
[ ] Input Sprag Assembly - Disassemble.
[ ] Input Sprag Assembly - Installation.
[ ] Second Clutch - Disassemble.
[ ] Second Clutch - Assemble.
[ ] Third Clutch Housing - Assemble.
[ ] Third Clutch Housing - Installation.
[ ] Reverse Clutch Parts - Installation.
[ ] Adapter Case - Disassembly.
[ ] Center Support Assembly - Removal.
[ ] Center Support Assembly - Disassemble.
[ ] Center Support Assembly - Inspection.
[ ] Center Support Assembly - Assemble.
[ ] Center Support Assembly - Installation.
[ ] Determining Main Case Selective Washer Thickness.
[ ] Selective Thrust Washer Chart.
[ ] Selective Thrust Washer - Installation.
[ ] Reverse Clutch Position - Installation.
[ ] Fourth Clutch Assembly - Installation.
[ ] Adapter Case Assembly - Installation.
[ ] Overdrive Assembly - Disassembly.
[ ] Overrun Clutch Housing - Disassemble.
[ ] Overdrive Carrier Pinion Gear End Play.
[ ] Overrun Clutch Housing - Assemble.
[ ] Overdrive Assembly - Assemble.
[ ] Overdrive Unit and Fourth Clutch Assembly - Installation.
[ ] Fourth Clutch Accumulator Piston - Installation.
[ ] Converter Housing Assembly - Disassembly.
[ ] Transmission Oil Pump Gear Clearance Check.
[ ] Transmission Oil Pump Assembly - Disassembly.
[ ] Transmission Oil Pump - Assemble.
[ ] Converter Housing - Assemble.
[ ] Converter Housing Selective Thrust Washer Check Inspection.
[ ] Selective Thrust Washer Chart.
[ ] Converter Housing Assembly - Installation.
[ ] Overdrive Unit End Play Check.
[ ] Extension Housing - Disassemble.
[ ] Extension Housing - Assemble.
[ ] Extension Housing and Speedometer Wheel - Installation.
[ ] Main Case End Play Check.
[ ] Drive Flange - Installation.
[ ] Third Clutch Servo Piston - Disassembly.
[ ] Third Clutch Servo Piston - Assembly.
[ ] Third Clutch Servo Piston - Installation.
[ ] Third Clutch Servo Piston - Adjustment.
[ ] Main Case Control Valve Assembly - Disassemble.
[ ] Control Valve Body Assembly - Assemble.
[ ] Control Valve Body Assembly - Installation.
[ ] Main Case Wiring Harness - Installation.
[ ] Oil Filter Assembly - Installation.
[ ] Main Case Transmission Oil Pan - Installation.
[ ] Adapter Case Control Valve Assembly - Disassemble.
[ ] Adapter Case Control Valve Assembly - Assemble.
[ ] Adapter Case Control Valve Assembly - Installation.
[ ] Adapter Case Wiring Harness - Installation.
[ ] Adapter Case Oil Pan - Installation.
[ ] Torque Converter Assembly - Installation.
[ ] Holding Fixture - Removal.