Part 1 of 3
Chart A-7 (1 Of 2):
Fuel Flow Circuit:
Circuit Description:
When the ignition switch is turned "ON," the Powertrain Control Module (PCM) will turn "ON" the in-tank fuel pump. It will remain "ON" as long as the engine is cranking or running, and the PCM is receiving reference pulses. If there are no reference pulses, the PCM will shut "OFF" the fuel pump within 2 seconds after ignition "ON" or engine stops.
Inside the fuel tank an electric fuel pump (within an integral reservoir) supplies fuel through an in-line filter to the fuel rail assembly. The pump is designed to provide fuel at a pressure above the regulated pressure needed by the injector. A pressure regulator attached to the fuel rail, keeps fuel available to the injectors at a regulated pressure. Unused fuel is returned to the fuel tank by a separate line. The fuel pump "test" connector is located in the engine compartment near the passenger side shock tower
Test Description: Number(s) below refer to circled number(s) on the diagnostic chart.
1. Connect fuel pressure gage as shown in illustration. Wrap a shop towel around the fuel connection to absorb any small amount of fuel leakage that may occur when installing the gage. With ignition "ON," and fuel pump running, pressure should be 284-325 kPa (41-47 psi). This pressure is controlled by spring pressure within the regulator assembly.
2. When the engine is idling, manifold pressure is low (high vacuum) and is applied to the pressure regulator diaphragm. Vacuum will offset spring pressure and result in a lower fuel pressure. Fuel pressure at idle will vary somewhat depending on barometric pressure but, should be less than pressure noted in Step (1).
3. A system that does not hold pressure is caused by one of the following:
- Leaking fuel pump check valve.
- Leaking fuel pump flex pipe.
- Leaking valve/seat within pressure regulator.
- Leaking injector(s).
4. A leaking injector can best be determined by checking for a fouled or saturated spark plug(s).