Operation CHARM: Car repair manuals for everyone.

Compressor and/or Mounting Brackets






Important
^ Compressor related noise is generally A/C system related and not always the compressor itself.

Remove or Disconnect

1. Recover refrigerant.
2. Serpentine drive belt.
3. Electrical connector at compressor.
4. Battery negative cable nut from stud.
5. Stud from engine block.
6. Raise and suitably support vehicle.
7. Bolt/screw.
8. Hose from compressor.
^ Discard seals.
9. Bolts/screws.
10. Compressor and rear bracket.
11. Bolts/screws and rear bracket, if necessary.

Install or Connect

1. Polyalkaline glycol (PAG) refrigerant oil.
^ If compressor is being replaced, drain refrigerant oil from both defective compressor and new compressor. Oil must be drained through the crankcase drain plug and suction/discharge ports. Measure amount removed from defective compressor. If measured amount is less than 30 ml (1 fluid ounce), add 60 ml (2 fluid ounces) to new replacement compressor. If more than 30 ml (1 fluid ounce) is drained from defective compressor, add same amount to new compressor. Use PAG refrigerant oil only.
2. Rear bracket and bolts/screws, if removed.

Tighten
^ Bolts/screws to 25 N.m (18 lb. ft.).

3. Compressor and rear bracket.
4. Bolts/screws.

Tighten
^ Bolts/screws to 50 N.m (37 lb. ft.).

5. Seals to A/C compressor and condenser hose.
^ Lightly coat seals with mineral base 525 viscosity refrigerant oil.
6. Hose to compressor.
7. Bolt/screw.

Tighten
^ Bolt/screw to 33 N.m (24 lb. ft.).

8. Lower vehicle.
9. Stud to engine block.

Tighten
^ Stud to 50 N.m (37 lb. ft.).

10. Battery negative cable and nut to stud.

Tighten
^ Nut to 25 N.m (18 lb. ft.).

11. Electrical connector to compressor.
12. Serpentine drive belt.
13. Charge A/C system.
14. Leak-test A/C system.