Operation CHARM: Car repair manuals for everyone.

Rear Axle - Disassemble

IMPORTANT: It is not necessary to remove the rear axle assembly for overhaul of the rear axle components as this can be done in vehicle. If the rear axle housing is being replaced, the rear axle assembly should be removed from the vehicle and overhauled on the bench. If the rear axle housing is damaged, use the following procedure in order to remove and install the rear axle housing:

DISASSEMBLY PROCEDURE
1. Raise and suitably support the vehicle.
2. Support rear axle with stands and/or hydraulic jack.
3. Remove rear torque arm.
4. Remove propeller shaft from vehicle.
5. If the rear axle housing is being replaced, remove the rear axle assembly from the vehicle.
6. Remove the rear axle cover and gasket from housing.
7. Remove the axle shafts.
8. Remove the differential case from housing.
9. Remove the differential drive pinion gear and bearing races from housing.
10. Inspect all components for excessive wear and replace as necessary.