Installation Procedure

Installation Procedure

Notice: Always re-attach the fuel lines and fuel filter with all original type fasteners and hardware. Do not repair sections of fuel pipes.




1. Position the new fuel sender assembly O-ring (2) on the fuel sender assembly (1).
2. Install the fuel sender assembly (1) into the fuel tank (3).




3. Install the fuel sender assembly hold down plate (1).

Notice: Refer to Fastener Notice in Cautions and Notices.

4. Secure the fuel sender assembly hold down plate with eight bolts (2).

Tighten
Tighten the fuel sender assembly hold down plate bolts to 4 N.m (53 lb in).




5. Install the fuel pipe (2) to the fuel sender fitting.
6. Secure the fuel pipe (2) with the retaining clip (1).




7. Connect the fuel sender assembly electrical connector (1).
8. Connect the negative battery cable.

Tighten
Tighten the negative battery cable terminal retainers to 15 N.m (11 lb ft).

9. Pressurize the fuel system and check for leaks.




10. Inspect the fuel sender access panel (1) butyl caulk seal.
11. Replace any missing butyl caulk as necessary.
12. Install the fuel sender assembly access panel (1) to the rear seat floor.
13. Install the rear seat bottom cushion.