Fuel Level Sensor: Service and Repair

Fuel Level Sensor Replacement

REMOVAL PROCEDURE

NOTE: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.

IMPORTANT: Always maintain cleanliness when servicing fuel system components.

1. Relieve fuel system pressure. Refer to Fuel Pressure Relief Procedure.
2. Raise the vehicle. Refer to Vehicle Lifting in Service Precautions.
3. Remove the fuel tank.
4. Remove the fuel sender assembly.
5. Remove the fuel level sensor (5) from the modular fuel sender.

INSTALLATION PROCEDURE
1. Install the fuel level sensor (5) to the modular fuel sender.
2. Reinstall the fuel sender assembly.
3. Reinstall the fuel tank.
4. Lower the vehicle.
5. Reconnect the negative battery cable.
6. Inspect for fuel leaks.
6.1. Turn ignition Switch ON for 2 seconds.
6.2. Turn ignition switch OFF for 10 seconds.
6.3. Turn ignition switch ON.
6.4. Check for fuel leaks.