Compressor Replacement
REMOVAL PROCEDUREIMPORTANT: When replacing a failed compressor it will be necessary to inspect the expansion (orifice) tube for material build up. Clean or replace the expansion tube as necessary.
1. Recover the A/C system. Refer to Refrigerant Recovery and Recharging.
2. Remove the drive belt.
3. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
4. Remove the right front wheelhouse splash shield.
5. Disconnect the clutch electrical connector from the compressor.
6. Remove the EVAP canister purge solenoid valve from the compressor mounting stud.
7. Remove the compressor hose assembly from the compressor.
8. Remove the two bolts holding the compressor to the oil pan (5).
9. Remove the upper two mounting bolts (2) and (3).
10. Remove the compressor.
INSTALLATION PROCEDURE
IMPORTANT: When servicing or replacing the compressor, drain and measure the oil from the compressor.
1. Drain and measure the oil in the removed compressor, if replacing the compressor.
2. Refill the new compressor with the proper amount of NEW oil. Refer to Refrigerant Oil Distribution.
NOTE: Refer to Fastener Notice in Cautions and Notices.
3. Install the compressor (4) and loosely install the upper two compressor mounting bolts (2) and (3).
4. Loosely install the two oil pan to compressor bolts (5).
Tighten
4.1. Tighten the upper compressor mounting bolts (2) and (3) to 50 N.m (37 lb ft).
4.2. Tighten the compressor to oil pan bolts (5) to 50 N.m (37 lb ft).
5. Connect the clutch electrical connector.
6. Install the compressor hose assembly to the compressor.
7. Install the EVAP canister purge solenoid valve to the compressor mounting stud.
8. Install the right front wheelhouse splash shield.
9. Lower the vehicle.
10. Install the drive belt.
11. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
12. Perform a leak test. Refer to Leak Testing.
13. Test the system operation.