Operation CHARM: Car repair manuals for everyone.

Heater Door Replacement

REMOVAL PROCEDURE
1. Remove the HVAC module.
2. Remove the defroster actuator tie strap.
3. Remove the defroster actuator.
4. Remove the heater door linkage.
5. Remove the HVAC case retaining screws.
6. Separate the HVAC case halves.
7. Remove and discard the case seal.
8. Remove the heater door.

INSTALLATION PROCEDURE
1. Install the heater door.
2. Install a new case seal
3. Align and attach the HVAC case halves.

NOTE: Refer to Fastener Notice in Service Precautions.

4. Install the HVAC case retaining screws.

Tighten
Tighten the screws to 1.6 N.m (14 lb in).

5. Install the heater door linkage.
6. Install the defroster actuator.
7. Install the HVAC module.