Defroster Door Replacement

REMOVAL PROCEDURE




1. Remove the IP trim pad.
2. Remove the defroster door vacuum actuator.
3. Remove the air distribution case cover retaining screws.
4. Remove the air distribution case cover.
5. Remove and discard the air distribution case seal.
6. Remove the linkage between the defroster door and the heater door on the left side of the HVAC module.
7. Remove the defroster door.

INSTALLATION PROCEDURE




1. Install the defroster door.
2. Connect the linkage between the defroster door and the heater door.
3. Install a new air distribution case seal
4. Install the air distribution case cover.

NOTE: Refer to Fastener Notice in Service Precautions.

5. Install the air distributor case cover retaining screws.

Tighten
Tighten the screws to 1.6 N.m (14 lb in).

6. Install the defroster door vacuum actuator.
7. Install the IP trim pad.