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Evaporator Core: Service and Repair

EVAPORATOR CORE REPLACEMENT

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE




1. Remove the heater core.
2. Remove the heater core case shroud.




3. Remove the screw and evaporator core bracket.
4. Remove the evaporator core.

INSTALLATION PROCEDURE




1. If you are installing a new evaporator core add the proper quantity of refrigerant oil to the evaporator core.
2. Install the evaporator core.
3. Install the evaporator core bracket and screws.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the screws to 1 N.m (9 lb in).




4. Install the heater core case shroud.
5. Install the heater core case shroud screws.

Tighten
Tighten the screws to 1 N.m (9 lb in).

6. Install the heater core.
7. Leak test the fittings of the component using the J 39400-A.