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Ring Gear and Differential Housing Disassemble

Ring Gear and Differential Housing Disassemble

Tools Required
^ J42159 Differential Side Bearing Remover
^ J42162 Side Gear Compressor
^ J42173 Differential Holding Fixture





1. Position the differential case assembly onto the J42173.





2. Remove the ring gear bolts (2) and ring gear (1).
3. Discard the ring gear bolts (2).





4. Install the J42159 onto the differential side bearing right.
5. Remove the side bearing right from the differential using J42159, J42162, and a hydraulic press.





6. Remove the differential case bolts.
7. Separate the case halves, right and left.





8. Remove the output shaft and gear left from the case left.





Important: Friction discs and separator plates develop specific wear patterns. During disc and plate removal, the components must be retained in the specific order in which they were removed.

9. Remove the clutch pack left from the case left.
^ Remove the separator plates (1).
^ Remove the friction discs (2).
^ Remove the friction disc (thick) (3).
^ Remove the bellville washer (4).

10. Tag the clutch pack to indicate the position of the components.





11. Install the J42159 onto the differential side bearing left.
12. Remove the side bearing left from the differential using J42159, J42162, and a hydraulic press.





13. Remove the C-clip from the output shaft left.





14. Remove the gear from the output shaft left.





15. Using the J42162 and a hydraulic press,compress the bellville washer and clutch pack in order to remove the cross pin from the differential case right.





16. Remove the side gears (1), side gear washers (2), and output shaft and gear right (3) from the differential case right.





Important: Friction discs and separator plates develop specific wear patterns. During disc and plate removal, the components must be retained in the specific order in which they were removed.

17. Remove the clutch pack right from the case right.
^ Remove the bellville washer (1).
^ Remove the friction disc (thick) (2).
^ Remove the friction discs (3).
^ Remove the separator plates (4).

18. Tag the clutch pack to indicate the position of the components.