Cylinder Block Assembly: Specifications
Cylinder Bore DiameterProduction 92.020-92.038 mm (3.622-3.623 in.)
Service 92.020-92.038 mm (3.622-3.623 in.)
Cylinder Bore Out-of-Round - Diametral
Production 0.020 mm (0.0008 in.)
Service 0.025 mm (0.001 in.)
Cylinder Bore Taper
Production 0.020 mm (0.0008 in.)
Service 0.025 mm (0.001 in.)
Cylinder Head Deck Height 224 mm (8.818 in.)
Cylinder Head Deck Surface Flatness 0.05 mm per 152 mm (0.0019 in per 6 in.)
Crankshaft Main Journal Diameter 67.239-67.257 mm (2.6473-2.6483 in.)
Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 in.)
Crankshaft Main Journal Taper 0.005 mm (0.0002 in.)
Crankshaft End Play 0.060-0.210 mm (0.0024-0.0083 in.)
Crankshaft Main Bearing Journal Width 23.9-24.1 mm (0.941-0.949 in.)
Crankshaft Main Bearing Clearance - Except # 3 0.019-0.064 mm (0.0008-0.0025 in.)
Crankshaft Main Bearing Clearance - # 3 Thrust Bearing 0.032-0.077 mm (0. 00 12-0.0030 in.)
Main bearing cap bolts 50 Nm (37 lb ft)
plus 77 degrees Service and Repair
Connecting Rod Side Clearance 0.25-0.37 mm (0.010-0.015 in.)
Connecting Rod Bore Diameter 53.962-53.978 mm (2.124-2.125 in.)
Connecting Rod Bore Out-of-Round 0.008 mm (0.0002 in.)
Connecting Rod Length - Center to Center 144.75-144.81 mm (5.69-5.70 in.)
Connecting Rod Bearing Clearance 0.18-0.062 mm (0.0007-0.017 in.)
Piston Diameter
production - cylinder 1 -491.985-92.003 mm (3.621-3.622 in.)
service limit - cylinder 1 -491.945 mm (3.619 in.)
Piston Diameter
production - cylinder 5 -691.99-92.028 mm (3.621-3.623 in.)
service limit - cylinder 5 -691.945 mm (3.619 in.)
Piston to Bore Clearance
production - 1 -40. 17-0.053 mm (0.0006-0.0020 in.)
service limit- 1 -40.093 mm (0.0036 in.)
Piston to Bore Clearance
production - 5-6 -0.008-0.048 mm (-0.0003-0.0018 in.)
service limit- 5 -60.093 mm (0.0036 in.)
Piston Ring End Gap
First Compression Ring 0. 15-0.36 mm (0.006-0.014 in.)
Second Compression Ring 0.48-0.74 mm (0.0188-0.0291 in.)
Oil Control Ring 0.25-0.77 mm (0.0098-0.0303 in.)
Piston Ring to Groove Clearance
First Compression Ring 0.04-0.086 mm (0.002-0.0033 in.)
Second Compression Ring 0.04-0.08 mm (0.002-0.0031 in.)Piston Piston Ring Groove Width
First 1.23-1.25 mm (0.048-0.049 in.)
Second 1.53-1.55 mm (0.060-0.061 in.)
Oil Control 3.03-3.055 mm (0.119-0.120 in.)
Crankshaft Balancer Bolt
First Pass 70 Nm (52 lb ft)
Final Pass 72 degrees