Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Intake Manifold Removal
6. Crankshaft Damper Removal
7. Camshaft Cover Removal
8. Engine Front Cover and Oil Pump Removal
9. Timing Chain and Tensioner Removal
10. Intake Camshaft, Bearing Cap, and Lash Adjuster Removal
11. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
12. Balance Shaft Chain and Tensioner Removal
13. Balance Shaft Removal
14. Water Pump Removal
15. Cylinder Head Removal
16. Oil Pan Removal
17. Piston, Connecting Rod, and Bearing Removal
18. Lower Crankcase Removal
19. Crankshaft and Bearing Removal
20. Engine Block Disassemble
21. Engine Block Clean and Inspect
22. Cylinder Honing
23. Cylinder Sleeve Removal
24. Cylinder Sleeve Installation
25. Crankshaft Balancer Clean and Inspect
26. Engine Flywheel Clean and Inspect
27. Crankshaft and Bearing Clean and Inspect
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Clean and Inspect
30. Piston and Connecting Rod Assemble
31. Camshaft Clean and Inspect
32. Timing Chain and Sprocket Clean and Inspect
33. Balance Shaft Clean and Inspect
34. Balance Shaft Chain and Sprocket Clean and Inspect
35. Cylinder Head Disassemble
36. Cylinder Head Clean and Inspect
37. Cylinder Head Assemble
38. Oil Pump Disassemble
39. Oil Pump Assemble
40. Intake Manifold Clean and Inspect
41. Exhaust Manifold Clean and Inspect
42. Oil Pan Clean and Inspect
43. Thread Repair
44. Service Prior to Assembly
45. Engine Block Assemble
46. Crankshaft and Bearing Installation
47. Lower Crankcase Installation
48. Crankshaft Rear Oil Seal Installation
49. Piston, Connecting Rod, and Bearing Installation
50. Cylinder Head Installation
51. Intake Camshaft, Bearing Cap, and Lash Adjuster Installation
52. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
53. Balance Shaft Installation
54. Water Pump Installation
55. Balance Shaft to Engine Timing
56. Balance Shaft Chain and Tensioner Installation
57. Timing Chain, Sprocket, and Tensioner Installation
58. Crankshaft Front Oil Seal Installation
59. Engine Front Cover and Oil Pump Installation
60. Camshaft Cover Installation
61. Oil Pan Installation
62. Oil Filter Adapter Installation
63. Intake Manifold Installation
64. Crankshaft Damper Installation
65. Exhaust Manifold Installation
66. Oil Level Indicator and Tube Installation
67. Engine Flywheel Installation
68. Engine Prelubing