Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly: Specifications

Camshaft Sprocket Bolt
^ First Pass 85 Nm (63 ft. lbs.)
^ Final Pass 30 degrees
Camshaft Timing Chain Tensioner 75 Nm (55 ft. lbs.)
Cylinder Head Air Bleed Tube 15 Nm (11 ft. lbs.)





Cylinder Head Bolt (Do not re-use--Install new bolts)
^ First Pass 30 Nm (22 ft. lbs.)
^ Final Pass 155 degrees
Cylinder Head Front Chaincase Bolt 35 Nm (26 ft. lbs.)
Cylinder Head Oil Gallery Plug 35 Nm (26 ft. lbs.)
Dipstick Guide to Intake Manifold Bolt 10 Nm (89 inch lbs.)
Drive Belt Tensioner Bolt 45 Nm (33 ft. lbs.)
Exhaust Manifold to Cylinder Head Nut 14 Nm (124 inch lbs.)
Exhaust Manifold to Cylinder Head Stud 10 Nm (89 inch lbs.)
Exhaust Manifold Pipe Flange Stud 16 Nm (12 ft. lbs.)
Flexplate (AMT) Bolt
^ First Pass 53 Nm (39 ft. lbs.)
^ Final Pass 25 degrees
Flywheel (SMT) Bolt
^ First Pass 53 Nm (39 ft. lbs.)
^ Final Pass 25 degrees
Intake Camshaft Rear Cap Bolt 25 Nm (18 ft. lbs.)
Intake Manifold to Cylinder Head Bolt 10 Nm (89 inch lbs.)
Intake Manifold to Cylinder Head Nut 10 Nm (89 inch lbs.)
Intake Manifold to Cylinder Head Stud 6 Nm (53 inch lbs.)
Cylinder Bore Diameter 85.992-86.008 mm (3.3855-3.3861 inch)
Cylinder Bore Out-of-Round - Maximum 0.010 mm (0.0004 inch)
Cylinder Bore Taper - Maximum 0.010 mm (0.0004 inch)
Cylinder Head
Surface Flatness - Block Deck - Transverse 0.030 mm (0.0012 inch)
Surface Flatness - Block Deck - Longitude 0.050 mm (0.002 inch)
Surface Flatness - Block Deck - Overall 0.1 mm (0.004 inch)
Valve Guide Bore - Exhaust 6.000-6.012 mm (0.2362-0.2367 inch)
Valve Guide Bore - Intake 6.000-6.012 mm (0.2362-0.2367 inch)
Valve Lifter Bore Diameter - Stationary Lash Adjusters 12.013-12.037 mm (0.4730-0.4739 inch)
Camshaft
Camshaft End Play 0.040-0.144 mm (0.0016-0.0057 inch)
Camshaft Journal Diameter 26.935-26.960 mm (1.0604-1.0614 inch)
Camshaft Thrust Surface 21.000-21.052 mm (0.8268-0.8252 inch)
Camshaft Bearing Cap Bolt 10 Nm (89 inch lbs.)