Recall - Replacement of Fuel Injectors: Overview
Subject:Product Emission - Engine Fuel Injectors-Replace
# 06090A - (04/05/2007)
Models:
2006 Chevrolet Cobalt
2006 Pontiac Pursuit
Equipped with 2.2L 4 Cylinder (RPO L61 - VIN F) Engine
THIS BULLETIN IS BEING REVISED TO ADD DETAILED STEPS TO THE SERVICE PROCEDURE IN ORDER TO AVOID INJECTOR INSULATOR REMOVAL. PLEASE DISCARD ALL COPIES OF 06090, ISSUED JANUARY 2007.
Condition
General Motors has decided to conduct a Voluntary Emission Recall involving certain 2006 Chevrolet Cobalt and Pontiac Pursuit model vehicles equipped with a 2.2L 4 cylinder (RPO L61 - VIN F) engine. Very small cracks may develop inside the fuel injectors. A crack could allow fuel to seep through into the injector connector pocket, resulting in a fuel odor. If the wiring connector becomes separated from the injector, resulting in an open injector circuit, symptoms could include engine misfire, illumination of the check engine light, and a fuel odor.
Correction
Dealers are to replace all four engine fuel injectors.
Vehicles Involved
Involved are certain 2006 Chevrolet Cobalt and Pontiac Pursuit model vehicles equipped with a 2.2L 4 cylinder (RPO L61 - VIN F) engine and built within the VIN breakpoints shown.
For dealers with involved vehicles, a listing with involved vehicles containing the complete vehicle identification number, customer name, and address information has been prepared and will be provided through the applicable system listed below. Dealers will not have a report available if they have no involved vehicles currently assigned.
-- US GM - GM DealerWorld Recall Information
-- Canadian GM - GMinfoNet Recall Reports
The listing may contain customer names and addresses obtained from Motor Vehicle Registration Records. The use of such motor vehicle registration data for any purpose other than follow-up necessary to complete this recall is a violation of law in several states/provinces/countries. Accordingly, you are urged to limit the use of this report to the follow-up necessary to complete this recall.
Parts Information
Courtesy Transportation
The General Motors Courtesy Transportation program is intended to minimize customer inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited Warranty. The availability of courtesy transportation to customers whose vehicles are within the warranty coverage period and involved in a product recall is very important in maintaining customer satisfaction. Dealers are to ensure that these customers understand that shuttle service or some other form of courtesy transportation is available and will be provided at no charge. Dealers should refer to the General Motors Service Policies and Procedures Manual for Courtesy Transportation guidelines.
Claim Information
Submit a Product Recall Claim with the information shown.
Customer Notification
General Motors will notify customers of this recall on their vehicle (see copy of customer letter shown in this bulletin).
In order to ensure full protection under the emission warranty, and the right to participate in future recalls, the customer notification letter recommends that customers have their vehicles serviced as soon as possible. It also advises that failure to do so could legally be determined to be lack of proper maintenance. The vehicle may fail a state or local emission inspection test if the recall work is not completed.
Dealer Recall Responsibility
All unsold new vehicles in dealers' possession and subject to this recall must be held and inspected/repaired per the service procedure of this recall bulletin before customers take possession of these vehicles.
Dealers are to service all vehicles subject to this recall at no charge to customers, regardless of mileage, age of vehicle, or ownership, from this time forward.
Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. A copy of the customer letter is shown in this bulletin for your use in contacting customers. Recall follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter.
In summary, whenever a vehicle subject to this recall enters your vehicle inventory, or is in your dealership for service in the future, you must take the steps necessary to be sure the recall correction has been made before selling or releasing the vehicle.
* * *THE FOLLOWING 2 PARAGRAPHS ARE NOT FOR CANADA OR EXPORT* * *
When a California emissions recall is completed by a GM dealer, the dealer must provide the vehicle owner a "Proof of Correction Certificate" which the owner may need to present to the California Department Of Motor Vehicles (DMV) when renewing their vehicle registration. Without this correction certificate, the owner may be unable to renew their vehicle registration.
Additional Certificates can be obtained, at no charge, from Dealer Support Materials by calling 1-866-700-0001 (Monday-Friday, 8:00 a.m. to 5:00 p.m. EST). Ask for GM Item Number 1825 when ordering.
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