Operation CHARM: Car repair manuals for everyone.

Defect Involved, Vehicle, Owner, Dealer and Parts Information

General Motors has determined that certain 1984, 1985 and 1986 Chevrolet C31 Light Duty Cab and Chassis models equipped with a low service body and loaded to the maximum required weight for a Federal Motor Vehicle Safety Standard (FMVSS) 301 test failed to comply with the requirements of FMVSS 301 "Fuel System Integrity" during a 30 mph frontal barrier test. The impact caused a hole to be cut into the fuel tank which allowed greater than acceptable fuel spillage. Fuel spillage during and after such a collision could result in a fire.
DEFECT INVOLVED

To correct this noncompliance, it will be necessary to add an additional shield to the front of the original equipment stone shield to protect the fuel tank in the event of a severe frontal impact.

VEHICLES INVOLVED

Involved are certain 1984, 1985 and 1986 Chevrolet C31 Light Duty Cab and Chassis models built within the following VIN breakpoints:

MODEL
PLANT YEAR FROM THROUGH

*Pontiac 1984 EV100001 EV144359
Janesville 1985 FJ100001 FJ188400
St. Louis 1985 FS100001 FS200260
Pontiac 1985 FV100001 FV219048
Janesville 1986 GJ100001 GJ172718
St. Louis 1986 GS100001 GS181946

Involved vehicles have been identified by Vehicle Identification Number Computer Listings. Computer listings contain the complete Vehicle Identification Number, owner name and address data, and are furnished to the involved dealers with the campaign bulletin. Owner name and address data furnished will enable dealers to follow-up with owners involved in this campaign.

These listings may contain owner names and addresses obtained from State Motor Vehicle Registration Records. The use of such motor vehicle registration data for any other purpose is a violation of law in several states. Accordingly, you are urged to limit the use of this listing to the follow-up necessary to complete this campaign. Any dealer not receiving a computer listing with the campaign bulletin has no involved vehicles currently assigned.

OWNER NOTIFICATION

Owners will be notified of this campaign on their vehicles by Chevrolet Motor Division (see copy of Owner Letter included with this bulletin).


DEALER CAMPAIGN RESPONSIBILITY

Dealers are to service all vehicles subject to this campaign at no charge to owners, regardless of mileage, age of vehicle, or ownership, from this time forward.

Whenever a vehicle subject to this campaign is taken into new or used vehicle inventory, or it is in your dealership for service in the future, you should take the steps necessary to be sure the campaign correction has been made before reselling or releasing the vehicle.
DEALER CAMPAIGN RESPONSIBILITY

This bulletin is notice to you that the new motor vehicles included in this campaign may not comply with the standard identified above. Under Section 108 of the National Traffic and Motor Vehicle Safety Act, it is illegal for a dealer to sell a new motor vehicle which the dealer knows does not comply with an applicable Federal Motor Vehicle Safety Standard. As a consequence, if you sell any of these motor vehicles without first performing the campaign correction, your dealership may be subject to a civil penalty up to $1,000 for each such sale.


PARTS INFORMATION

Parts required to complete this modification are to be obtained from General Motors Service Parts Operations (GMSPO). To ensure these parts will be obtained as soon as possible. they should be ordered from GMSPO on a C.I.O. with no special instruction code, but on an advise code (2).


PART NUMBER DESCRIPTION QUANTITY

15549268 Fuel Tank Shield 1

Trucks equipped with dual fuel tanks require two (2) kits.

Kit Contents:

PART NUMBER DESCRIPTION QUANTITY

15549269 Instruction Sheet 1

15549267 Extension-Fuel 1
Tank Shield

2477054 Rivet-Dome Head 4
Blind

9416128 Washer-Flat 4