Engine Installation

- Tools Required
- J 39664 Manifold Cover Set
- J 41427 Universal Lift Bracket
- Or Equivalents

1. Install the engine.
2. Remove the lifting device and chain to the J 41427 and accessory bracket eyelet.
3. Remove the attaching bolt.

NOTE: Any time the oil cooler lines are disconnected from the quick connectors or the block, the retaining clip needs to be replaced.

4. Install the oil cooler lines at the engine. Refer to Cooling System.
5. Install the bellhousing bolts.
6. Install the engine mount through-bolts.
7. Install the fuel return lines at the engine.
8. Install the front battery cable clamp at the oil pan.
9. Install the transmission cooler lines. Refer to Transmission and Drivetrain.
10. Install the wiring harness.
11. Install the block heater wire (if equipped).
12. Install the flywheel to torque converter bolts. (automatic transmission)
13. Install the starter. Refer to Powertrain Management.
14. Install the front propeller shaft (if equipped). Refer to Steering and Suspension.
15. Install the exhaust pipes at the exhaust manifolds. Refer to Exhaust System.
16. Install the flywheel inspection cover.
17. Lower the vehicle.
18. Install the power steering pump and reservoir.
19. With the aid of an assistant, Install the radiator and A/C condenser as an assembly. Refer to Cooling System.
20. Install the heater hose at the engine.
21. Install the engine cooling fan. Refer to Cooling System.
22. Install the ground strap.
23. Install the EGR/Boost solenoid.
24. Install the wiring to the valve rocker arm clips, including the glow plug relay, and the temperature solenoid.
25. Install the wiring to the fuel injector pump.
26. Install the generator wires and clips. Refer to Powertrain Management.
27. Remove the cover from the mouth of the intake manifold with the J 39664.
28. Install the air cleaner box and the intake duct.
29. Refill the cooling system with the proper quantity and type of coolant. Refer to Cooling System.
30. Charge the air conditioning (A/C) system. Refer to Heating and Air Conditioning.
31. Connect the negative battery cables.
32. Install the hood.