Instruments - Incorrect Fuel Gauge Reading
File In Section: 06 - Engine/Propulsion SystemBulletin No.: 99-06-04-051
Date: October, 1999
TECHNICAL
Subject:
Incorrect Fuel Gauge Reading/Binding Fuel Sensor Float Arm (Install New Fuel Tank Strap Spacers and Bolts)
Models:
1999 Chevrolet Tracker
Condition
Some customers may comment that after fueling their vehicle, the fuel gauge reading may be incorrect and that it appears to be stuck, indicating approximately 1/4 tank of fuel.
Cause
Inadequate clearance between the fuel level sender float arm and a baffle internal to the fuel tank may result in an actual contact condition between the arm and baffle. This contact may then result in an inaccurate input to the fuel gauge and an erroneous reading being indicated.
Correction
Install new fuel tank strap bolts and spacers contained in service kit, P/N 91175703, at the fuel tank strap to the underbody front attachments following the procedure indicated below:
1. Raise and suitably support the vehicle.
2. Remove and discard the left front fuel tank strap attaching bolt.
3. Install the spacer (1) between the fuel tank strap (2) and the vehicle underbody.
4. Install the new fuel tank strap attaching bolt (4).
Tighten
Tighten the fuel tank strap attaching bolt to 35 N.m (26 lb ft).
5. Repeat Steps 2 through 4 for the right front fuel tank strap attachment.
6. Lower the vehicle.
Parts Information
Part Number Description
91175703 Bolt & Spacer, Service Kit
Parts are currently available from GMSPO.
Warranty Information
For vehicles repaired under warranty, use
Labor
Labor Operation Description Time
L1167 Strap, Fuel Tank 0.2 hr
Retaining (Both) -
Replace