Flywheel: Service and Repair

Engine Flywheel Replacement (Manual Transmission)

Removal Procedure





1. Remove the clutch assembly.
2. Remove the engine flywheel bolts.

Important: The engine flywheel may need to be tapped with a non-metallic mallet from the engine side due to a slight interference fit to the crankshaft.

3. Remove the engine flywheel.
4. Clean and inspect the engine flywheel.

Installation Procedure





1. Install the engine flywheel.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the engine flywheel bolts.
2.1. Tighten the engine flywheel bolts a first pass to 80 Nm (59 ft. lbs.).
2.2. Tighten the engine flywheel bolts a final pass to 100 Nm (74 ft. lbs.).
3. Install the clutch assembly.