Operation CHARM: Car repair manuals for everyone.

Two Piece

Propeller Shaft Replacement-Two Piece

Removal Procedure
1. Raise and support the vehicle. Refer to Vehicle Lifting.





2. Place a reference mark (3) on the pinion flange yoke and the differential pinion flange (2) .





3. Remove the 4 bolts (1) and the 4 nuts (4) and lock washers.





4. Remove the mid shaft bearing support bolts (1,2).





5. Remove the sliding yoke (1) and the two piece propeller shaft assembly from the transmission.
6. Inspect the shaft for dents or other damage. Replace the shaft if the shaft is damaged.
7. Inspect the universal joints for smooth pivoting. If the universal joints bind or appear tight replace the universal joints as assembled.





8. Inspect the sliding yoke splines (1) for excessive wear or damage. If the splines (1) appear worn or rounded, replace the sliding yoke (3) .
9. Inspect the sliding yoke for the following:
^ Scoring
^ Burrs
^ Other damage
If the sliding yoke surface appears scored or rough, replace the sliding yoke.

10. Inspect the pinion flange yoke for the following:
^ Cracks
^ Distortion
^ Other damage
If the pinion flange yoke appears damaged or distorted, replace the pinion flange yoke.

Installation Procedure





1. Install the sliding yoke (1) into the transmission with the two piece propeller shaft assembly.
2. Ensure that the sliding yoke splines are lubricated.
3. Align the mid shaft bearing support 90 degrees to the propeller shaft center lines.

Notice: Refer to Fastener Notice in Service Precautions.





4. Install the mid shaft bearing support bolts (1,2).
^ Tighten the bolts to 50 Nm (37 ft. lbs.).





5. Install the pinion flange yoke (4) to the differential pinion flange (3) with the reference marks (2) .
Secure the pinion flange yoke with 4 bolts and 4 nuts and lock washers.
^ Tighten the propeller shaft bolts and nuts to 50 Nm (37 ft. lbs.).
6. Lower the vehicle.