Cooler Pipe Inlet - Starter Generator Stator Replacement

Cooler Pipe Inlet - Starter/Generator Stator Replacement

Removal Procedure





1. Drain the cooling system.
2. Raise and support the vehicle.
3. Remove the bolts from the engine shield.
4. Remove the engine shield from the vehicle.





5. Reposition the radiator outlet hose clamp (2) from the starter/generator stator cooler inlet pipe (3).
6. Remove the radiator outlet hose (1) from the starter/generator stator cooler inlet pipe (3).





7. Remove the bolt (4) from the starter/generator stator cooler inlet pipe (3).
8. Remove the starter/generator stator cooler inlet pipe (3) from the starter/generator stator (5).
9. Open the clip (2) at the starter/generator stator cooler inlet pipe (3).
10. Remove the starter/generator stator cooler inlet pipe (3) from the vehicle.

Installation Procedure





1. Install the starter/generator stator cooler inlet pipe (3) to the vehicle.
2. Install the starter/generator stator cooler inlet pipe (3) to the starter/generator stator (5).

3. Notice: Refer to Fastener Notice in Service Precautions.

Install the bolt (4) to the starter/generator stator cooler inlet pipe (3).
Tighten the bolt to 9 Nm (80 inch lbs.).
4. Close the clip (2) at the starter/generator stator cooler inlet pipe (3).





5. Install the radiator outlet hose (1) to the starter/generator stator cooler inlet pipe (3).
6. Position the radiator outlet hose clamp (2) to the starter/generator stator cooler inlet pipe (3).





7. Install the engine shield to the vehicle.
8. Install the bolts to the engine shield.
Tighten the bolts to 20 Nm (15 ft. lbs.).
9. Lower the vehicle.

10. Notice: The procedure below must be followed. Improper coolant level could result in a low or high coolant level condition, causing starter/generator control module damage.

Fill the cooling system.