Energy Storage Box (ESB) Service Disconnect Power Cable Replacement

ENERGY STORAGE BOX (ESB) SERVICE DISCONNECT POWER CABLE REPLACEMENT

CAUTION:
- To reduce the risk of severe shock and burns, always disconnect the 42-volt (42V) energy storage box (ESB) before doing any work to the ESB system. To disconnect the ESB, turn the engine off and turn OFF the service disconnect switch, which is located on the passenger side of the ESB.
- To reduce the risk of severe shock and burns, disable the 42 volt (42V) system anytime you perform service work on or around the energy storage box (ESB). The 42V system will still be active after you have disabled the ESB.

REMOVAL PROCEDURE




1. Remove the energy storage box (ESB) intermediate cover.
2. Remove the service disconnect power cable nuts (1) from the high current connector (HCC) and the service disconnect switch.
3. Remove the service disconnect power cable (2) from the HCC and service disconnect switch.

INSTALLATION PROCEDURE




1. Install the service disconnect power cable (2) to the HCC and service disconnect switch.

IMPORTANT: Ensure that the power cable is installed to the negative side of the HCC.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install the service disconnect power cable nuts (1) to the HCC and the service disconnect switch.

Tighten the nuts to 10 N.m (89 lb in).

3. Install the ESB intermediate cover.