Automatic Level Control
DTC 023
Diagnostic Instructions
* Perform the Diagnostic System Check - Vehicle (Initial Inspection and Diagnostic Overview) prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis (Initial Inspection and Diagnostic Overview) for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions (Initial Inspection and Diagnostic Overview) provides an overview of each diagnostic category.
DTC Descriptor
DTC 023
- Excessive Compressor Activity
Diagnostic Fault Information
Circuit/System Description
The automatic level control sensor monitors for excessive compressor activity and the compressor has been running for 255 seconds during a leveling function.
Conditions for Running the DTC
Ignition is ON.
Conditions for Setting the DTC
The DTC is set when the automatic level control sensor detects the compressor relay coil control circuit is shorted to ground, open, or shorted to voltage.
Action Taken When the DTC Sets
* The automatic level control sensor disables the leveling functions.
* The automatic level control sensor disables the inflator functions.
Conditions for Clearing the DTC
The conditions that caused the DTC have been removed.
Diagnostic Aids
* An AIR LEAK in the system will cause this DTC to set.
* If the rod is disconnected, DTC 033 will be set.
* Inspect all air lines and exhaust valves for air leakage. Check both rear shock absorbers for air leakage.
Reference Information
Schematic Reference
Automatic Level Control Schematics (Electrical Diagrams)
Connector End View Reference
Component Connector End Views (Connector Views)
Description and Operation
Automatic Level Control Description and Operation (Description and Operation)
Electrical Information Reference
* Circuit Testing (Component Tests and General Diagnostics)
* Connector Repairs (Component Tests and General Diagnostics)
* Testing for Intermittent Conditions and Poor Connections (Component Tests and General Diagnostics)
* Wiring Repairs (Component Tests and General Diagnostics)
Scan Tool Reference
Control Module References (Programming and Relearning) for scan tool information
Circuit/System Verification
The automatic level control compressor runs longer than 255 seconds during the leveling function.
Circuit/System Testing
1. Ignition OFF, disconnect the Automatic Level Control Compressor Relay.
2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 87 and ground.
• If the test lamp illuminates, test the control circuit for a short to voltage.
3. Verify that a test lamp illuminates between the B+ circuit terminal 86 and ground.
• If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the B+ circuit fuse is open, test the control circuit terminal 87 for a short to ground. If the circuit tests normal, test or replace the Automatic Level Control Compressor Relay.
4. Verify that a test lamp illuminates between the B+ circuit terminal 30 and ground.
• If the test lamp does not illuminate, test the B+ circuit for an open/high resistance.
5. Disconnect the harness connector at the Automatic Level Control Sensor.
6. Test for less than 5.0 ohms between the ground circuit terminal A and ground.
• If greater than the specified range, test the ground circuit for an open/high resistance.
7. Connect the harness connector at the Automatic Level Control Sensor.
8. Connect a 3A fused jumper wire between the B+ circuit relay terminal 30 and the relay control circuit terminal 87. Verify the automatic level control sensor is activated.
• If the automatic level control sensor does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the automatic level control sensor.
9. Connect a test lamp between the relay B+ circuit terminal 86 and the relay control circuit terminal 85.
10. Press the automatic level control switch ON and OFF. The test lamp should turn ON and OFF when changing between the commanded states.
• If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the automatic level control sensor.
• If the test lamp is always OFF, test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the automatic level control sensor.
11. Connect a test lamp between the relay B+ circuit terminal 86 and the ALC compressor ground circuit terminal G.
12. Press the accessory inflator switch ON and OFF. The test lamp should turn ON and OFF when changing between the commanded states.
• If the test lamp is always ON, test or replace the compressor motor.
• If the test lamp is always OFF, test the compressor ground circuit for an open. If the circuit tests normal, test or replace the ALC relay.
13. If all circuits test normal, test or replace the automatic level control sensor.
Component Testing
1. Ignition OFF, disconnect the automatic level control compressor relay.
2. Test for 0-2 ohms between terminals 85 and 86.
• If the resistance is not within the specified range, replace the relay.
3. Test for infinite resistance between the following terminals:
* 30 and 86
* 30 and 87
* 30 and 85
* 85 and 87
• If not the specified value, replace the relay.
4. Install a 3A fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms between terminals 30 and 87.
• If greater than the specified range, replace the relay.
Repair Instructions
Perform the Diagnostic Repair Verification (Verification Tests) after completing the diagnostic procedure.
Important: System untested codes will continue to flash until self test has been completed after automatic level control sensor replacement.
* Automatic Level Control Sensor Replacement (IRS) (Automatic Level Control Sensor Replacement (IRS))Automatic Level Control Sensor Replacement (Twist Axle) (Automatic Level Control Sensor Replacement (Twist Axle))
* Automatic Level Control Relay Replacement (Automatic Level Control Relay Replacement)
* Air Compressor Replacement (Air Compressor Replacement)