Evaporative Emission Canister Replacement (Extended Cab w/26 Gal Tank)

Evaporative Emission Canister Replacement (Extended Cab w/26 Gal Tank)

Removal Procedure





Note: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle Service and Repair.
2. Disconnect the fuel tank EVAP pipe quick connect fitting (3) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service Procedures.
3. Disconnect the chassis EVAP pipe quick connect fitting (2) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service Procedures.




4. Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service Procedures.




5. Remove the EVAP canister nut (1). (body shown removed, for clarity).
6. Remove the EVAP canister assembly.
7. If replacing the EVAP canister perform the following steps, otherwise proceed to step 3 in the installation procedure.




8. Remove the EVAP canister bracket from the canister.

Installation Procedure




1. If replacing the EVAP canister perform the following steps, otherwise proceed to step 3.
2. Install the EVAP canister bracket to the canister.




3. Install the EVAP canister assembly.

Caution: Refer to Fastener Caution Fastener Caution.

4. Install the EVAP canister nut.

Tighten the nut to 25 Nm (18 lb ft).




5. Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service Procedures.




6. Connect the chassis EVAP pipe quick connect fitting (2) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service Procedures.
7. Connect the fuel tank EVAP pipe quick connect fitting (3) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service Procedures.
8. Lower the vehicle.