Sunroof - Service Procedures

87chrysler5

Models


1987 "YDC" (Conquest)


Subject


Sunroof Service Procedures


Index


BODY


Date

July 27, 1987

No.


23-09-87 (C13-23)

P-2608
A manually operated sunroof has been made available on 1987 models as a factory installed option. The attached sunroof service procedures should be inserted in Group 23 of the 1987

Conquest Service Manual, Volume 1, publication #81-270-7013.


POLICY: Information only



SUNROOF

REMOVAL AND INSTALLATION



SERVICE POINTS OF REMOVAL

5. REMOVAL OF DEFLECTOR

Remove the deflector assembly.



8. REMOVAL OF ROOF LID REGULATOR ASSEMBLY Remove the roof lid regulator assembly.
10. REMOVAL OF ROOF SIDE TRIM / 11. FRONT PILLAR TRIM / 12. REAR PILLAR TRIM / 13. ROLL BAR TRIM /
14. UPPER QUARTER TRIM

Refer to '87 SERVICE MANUAL P.23-83.

20. REMOVAL OF HEADLINING Refer to '87 SERVICE MANUAL P.23-89.

21. REMOVAL OF COWL SIDE TRIM (L.H. SIDE) Refer to '87 SERVICE MANUAL P.23-83.

23. REMOVAL OF GLOVE BOX Refer to '87 SERVICE MANUAL P.23-76.



24. REMOVAL OF REAR DRAIN PIPE / 25. FRONT DRAIN PIPE Remove the front and rear drain pipe.



SERVICE POINTS OF INSTALLATION

26. INSTALLATION OF ROOF LID FEMALE HINGE ASSEMBLY
(1) For installation, insert front drain pipe from above, and rear drain pipe from below.
(2) After installing the roof lid female hinge assembly, apply the specified sealant to illustrated screw heads.

Specified sealant: 3M ART Part No. 8659 or equivalent



8. INSTALLATION OF ROOF LID REGULATOR ASSEMBLY With the roof lid fully closed, check to ensure that the regulator knob marks are in alignment.
4. INSTALLATION OF ROOF LID GLASS
(1) Before installing the headlining, perform a water test by the following procedure.

(1) Fully close the roof lid.
(2) Spray water against the seam between the roof lid and roof all around. Hold the hose and roof about 300 mm (11.8 in.) from the roof and spray water for more than five minutes.

NOTE Adjust the water pressure so that the height of water sprayed will be about 500 mm (19.7 in.) as shown in illustration.
(3) Check for water leaks in the passenger compartment.
(4) If water leaks are evident, refer to troubleshooting and correct.
(2) If there are no leaks after the water test, remove the regulator, retainer and latch catch and install the headlining.
(3) Reinstall the regulator, retainer and latch catch.