Operation CHARM: Car repair manuals for everyone.

Fuel Pump Replacement

Removing Fuel Pump:





REMOVAL:
1. Fuel system pressure must be released prior to service. Service and Repair
2. Disconnect the negative battery cable and remove the fuel tank.
3. Using a brass drift punch and hammer, gently tap lock ring counterclockwise, to release pump. Lift fuel pump out of tank and discard fuel pump O-ring, pump inlet filter, and inlet seal.

In Tank Filter Replacement:





INSTALLATION
1. Wipe seal area of tank clean, and install a new O-ring seal, inlet seal, and filter on pump.
2. Install pump into tank opening.
3. Install fuel pump locking ring.
4. Using the brass drift and hammer tap lock ring clockwise to lock fuel pump into tank.
5. Check for leaks. Fuel System Pressurizing Procedure