Operation CHARM: Car repair manuals for everyone.

Headlamp: Service and Repair

HEADLAMP UNIT

REMOVAL
1. Disconnect and isolate the battery negative cable.

Fig.10 Headlamp Bulb Access Cover Screw:




2. Remove screws holding headlamp bulb access cover to headlamp module.
3. Separate access cover from headlamp module.
4. Remove grille.
5. Remove top screws attaching headlamp module to headlamp mounting bracket.

Fig.11 Headlamp Module Screws:




6. Remove plastic nut attaching front of headlamp to mounting bracket from underside of headlamp module.
7. Disconnect wire harness.
8. Lift front of headlamp up, disengaging stud.
9. Slide headlamp forward.
10. Remove headlamp module from vehicle.

INSTALLATION
1. Position headlamp module to headlamp mounting bracket.
2. Connect wire harness.
3. Install plastic nut attaching front of headlamp to mounting bracket from underside of headlamp module.
4. Install top screws attaching headlamp module to mounting bracket.
5. Install grille.
6. Position headlamp bulb access cover on headlamp module.
7. Ensure gasket is properly positioned.
8. Install screws to hold access cover to headlamp module.
9. Connect the battery negative cable.
10. Verify proper operation. Adjust as necessary.