Front

INSTALLATION










1. Install the lower timing belt front cover.
2. Install the upper front timing belt cover.
3. Tighten the timing cover bolts as follows:
- M6 bolts - 12 Nm (105 in. lbs.)
- M8 bolts - 28 Nm (250 in. lbs.)
- M10 bolts - 54 Nm (40 lbs. ft.)





4. Install the crankshaft damper using the 5.9 inch long Forcing Screw C-4685-C1 (2) with Nut and Thrust Bearing from Crank Sprocket Installer 6792-1 (1).





5. Install the crankshaft damper bolt (3). Tighten the bolt to 95 Nm (70 ft. lbs.) while holding the damper (1) with Damper Holding Fixture 9365 (2).





6. Align the power steering pump (3) to the mounting holes on the engine bracket (2) and install three pump mounting bolts (1) through the access holes in the pulley. Tighten the bolts to 28 Nm (21 ft. lbs.).










7. Install the accessory drive belt tensioner (1). Tighten the bolt to 34 Nm (40 ft. lbs.).
8. Install the accessory drive belt idler pulley. Tighten the bolt to 28 Nm (250 in. lbs.).
9. Install the accessory drive belt (6) Serpentine Accessory Drive Belt - Installation.










10. Install the radiator cooling fan assembly (1) into the vehicle.
11. Install the cooling fan mounting bolts and tighten to 6 Nm (50 in. lbs.).
12. Connect the cooling fan electrical connector (2).
13. Install the upper radiator hose (3).










14. Install the air cleaner body (6) Air Cleaner Body - Installation
15. Connect the negative battery cable and tighten nut to 5 Nm (45 in. lbs.).
16. Fill the cooling system Service and Repair.
17. Operate the engine until it reaches normal operating temperature. Check the cooling system for correct fluid level Service and Repair