Part 2

DISASSEMBLY











36. Remove low/reverse reaction plate snap ring (2).










37. Remove low/reverse clutch pack (1,2).










38. Remove transfer gear cover-to-case bolts (1).










39. Remove transfer gear cover (1).










40. Install holder 6259 (3).










41. Remove transfer shaft gear-to-shaft nut (3) and coned washer (2).










42. Using Gear Puller L-4407A (3) remove transfer shaft gear (2).










43. Remove transfer gear shim (select) (3).










44. Remove bearing cup retainer (2).










45. Remove transfer gear bearing cone using setup using bearing puller Set 5048 with jaws 5048-4 and thrust pad L-4539-2 (2).










46. Remove transfer shaft bearing cup from retainer (3) using remover 6062A (2).










47. Using Snap Ring Pliers 6051A (1) remove transfer shaft bearing snap ring (2).










48. Using the Remover/Installer 5049-A (1) remove transfer shaft (2) from transaxle.










49. Slip bearing cup retainer (1) and oil baffle (4) off of shaft.










50. Using Bearing Splitter P-334 (3) press transfer shaft bearing cone (4) off of shaft (2).










51. Bend output gear retaining strap (1) ears flat to allow bolt removal.
52. Remove output shaft stirrup strap bolts (3).










53. Remove stirrup (3) and strap (2).










54. Using Holder 6259 (2).










55. Remove output shaft gear-to-shaft bolt (2) and washer (3).










56. Using Gear Puller L4407A (4) and thrust button 6055 (2), remove output gear (1) from shaft.










57. Remove output gear bearing shim (select) (2).










58. Using bearing puller 5048 with jaws 5048-5 and thrust pad L-4539-2 (1) Remove output gear bearing cone.










59. Remove rear carrier assembly (1) from transaxle.










60. Remove rear carrier assembly (3) bearing cone using bearing puller Set 5048 with jaws 5048-3 and thrust button 6055.










61. Install spring compressor disk 6057 (1) , spring compressor 5059-A (2) and forcing screw 5058A-3 (3).










62. Install low/reverse spring compressor.










63. Compress low/reverse piston return spring and remove snap ring (1).










64. Remove low/reverse spring compressor tool and low reverse piston return spring (1).










65. Using a suitable punch , drive out park guide bracket pivot shaft plug (3).