Rear

INSTALLATION










1. Clean rear timing belt cover O-ring (1) sealing surfaces and grooves. Lubricate new O-rings with Mopar(R) Dielectric Grease or equivalent to facilitate assembly.
2. Position NEW O-rings (1) on cover (2).










3. Install rear timing belt cover. Tighten nuts (4) and bolts (1, 2) to the following specified torque:
- M10 (2, 4) - 54 Nm (40 ft. lbs.)
- M8 (1) - 28 Nm (20 ft. lbs.)

4. Position water pump and new gasket.
5. Install water pump mounting bolts (3). Tighten to 12 Nm (105 in. lbs.).






CAUTION: When equipped, use care not to deform or damage the automatic transmission cooler lines and retaining bracket when repositioning the A/C compressor.

NOTE: Bolt 3 that secures the A/C compressor and transmission cooler line bracket (when equipped) must be installed through the bracket and the lower front mounting hole of the compressor prior to final positioning of the compressor to the cylinder block.

6. Loosely install the bolt (3) that secures the A/C compressor and automatic transmission cooler line bracket (4) (when equipped) to the compressor and position the compressor, bracket and bolt to the cylinder block (6).
7. Loosely install the bolts (1 and 2) that secure the A/C compressor to the cylinder block.
8. Tighten all three bolts that secure the A/C compressor to the engine in the following order to 26 Nm (19 ft. lbs.):
1. Upper front bolt (2).
2. Lower front bolt (3).
3. Rear bolt (1).





NOTE: Position generator, bracket and all bolts to engine compartment. Hand tightening all fasteners. Then torque all fasteners to specifications.

9. Position generator (1) to engine and loosely install lower mounting bolts (2).
10. Position generator bracket (4) and loosely install bracket bolt (3) and upper generator mounting bolt (2).
11. Tighten generator mounting bolts (2) to 65 Nm (48 ft. lbs.). Tighten generator bracket bolt (3) to 54 Nm (40 ft. lbs.).





12. Align pump (3) with mounting holes on engine bracket (2).
13. Install three pump mounting bolts (1) through access holes in pulley and engine bracket. Tighten bolts to 28 Nm (21 ft. lbs.) torque.





14. Install camshaft sprockets (2 and 7) Timing Belt & Sprockets - Installation.
15. Install timing belt (4) Timing Belt & Sprockets - Installation.
16. Install the front timing belt cover Engine Timing Cover(s) - Installation.
17. Install the front belly pan Belly Pan - Installation.
18. Connect negative battery cable. Tighten nut to 5 Nm (45 in. lbs.).
19. Fill cooling system Service and Repair.
20. Operate engine until it reaches normal operating temperature. Check cooling system for correct fluid level Service and Repair