Operation CHARM: Car repair manuals for everyone.

Part 2







DISASSEMBLY


35. Remove low/reverse reaction plate (1).










36. Remove one low/reverse clutch disc (1).










37. Remove low/reverse reaction plate snap ring (2).










38. Remove low/reverse clutch pack.










39. Remove transfer gear cover-to-case bolts (1).










40. Remove transfer gear cover (1).










41. Install Holder (6259) (3).










42. Remove transfer shaft gear-to-shaft nut (3) and coned washer (2).










43. Using Gear Puller (L-4407A) (1, 3) , remove transfer shaft gear.










44. Remove transfer gear shim (select) (3).










45. Remove bearing cup retainer (2).










46. Remove transfer gear bearing cone using Puller Set (5048) with Jaws (5048-4) and Bottom (L-4539-2).










47. Remove transfer shaft bearing cup from retainer using Remover (6062A) (2).










48. Using Snap Ring Pliers (6051A) (1) , remove transfer shaft bearing snap ring (2).










49. Using Remover/Installer (5049-A) (1) , remove transfer shaft (2) from transaxle.










50. Slip bearing cup (1) and oil baffle (4) off of shaft (3).










51. Using Bearing Splitter (P-334) (3) , press transfer shaft bearing cone (4) off of shaft (2).










52. Bend output gear retaining strap (1) ears flat to allow bolt removal.

53. Remove output shaft stirrup strap bolts (3).










54. Remove stirrup (3) and strap (2).










55. Install Holder (6259) (2).










56. Remove output shaft gear-to-shaft bolt (2) and washer (3).










57. Using Gear Puller (L-4407A) (4) , and Button (6055) (2), remove output gear (1) from shaft.










58. Remove output gear bearing shim (select) (2).










59. Using Puller Set (5048) with Jaws (5048-5) and Button (L-4539-2) (1) , remove output gear bearing cone.










60. Remove rear carrier assembly (1) from transaxle.










61. Remove rear carrier assembly (3) bearing cone using Puller Set (5048) with Jaws (5048-3) and Button (6055).










62. Assemble Low/reverse spring Disc (6057) (1) , Compressor (5059-A) (2) and Bar (5058A-3) (3).










63. Install low/reverse spring compressor Disc (6057) (1) , Compressor (5059-A) (2) and Bar (5058A-3) (3).










64. Compress low/reverse piston return spring and remove snap ring (1).










65. Remove low/reverse Spring Compressor (5059-A) and low reverse piston return spring (1).