Operation CHARM: Car repair manuals for everyone.

Headlamp: Service and Repair

Removal Procedure




1. Remove the headlamp mounting bolts and the nut.
2. Disconnect the electrical connectors.
3. Twist the turn signal bulb in order to remove ii.




4. Remove the headlamp assembly.
5. Remove the cap concealing the headlamp bulb.
6. Disconnect the headlamp bulb electrical connector.
7. Remove the retaining wire.
8. Remove the headlamp bulb.

Installation Procedure




1. Install the headlamp bulb.
2. Install the retaining wire.
3. Connect the headlamp bulb electrical connector.
4. Install the cap concealing the headlamp bulb.




5. Install the turn signal bulb.
6. Connect the electrical connectors.

NOTE: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

7. Install the headlamp assembly with the bolts and the nut.

Tighten
Tighten the headlamp assembly bolts and the nut to 5 Nm (44 lb.in).