Brake Pedal Assy: Service and Repair

Removal Procedure





1. Remove the stoplamp switch.





2. Notice how the brake pedal return spring is installed so that it can be reinstalled the same way. Move the end of the brake return spring away from the clevis retainer on the brake pedal.
3. Remove the clip, the retainer, and the clevis pin from the brake pedal.
4. Remove the retaining clip from the brake pedal shaft, and remove the nut and the washer from the shaft.
5. Remove the pedal shaft and the brake pedal.

Installation Procedure
1. Coat the pedal shaft with grease.





2. Place the brake pedal and the return spring in the brake pedal bracket, and install the shaft, the washer, and the nut.
Tighten
Tighten the shaft nut to 18 Nm (13 ft. lbs.).
3. Install the retaining clip into the hole in the pedal shaft.
4. Align the clevis with the holes in the brake pedal, and install the clevis pin, the clevis retainer, and the clip.





5. Install the stoplamp switch.