Overhaul Steps

NOTE: This article lists the sequential steps necessary to overhaul the Transmission.
- For the specific step listed below, refer to that step under "Unit Repair".

[ ] Torque Converter Removal
[ ] Transaxle Molding Fixture Assembly
[ ] Stub Shaft Removal
[ ] Automatic Transmission Vehicle Speed Sensor (A/T VSS) Removal
[ ] Oil Pan and Gasket Removal

[ ] Oil Filter/Seal, Oil Level Control Valve Removal
[ ] Oil Feed Pipes Removal
[ ] Inter 4TH Servo Removal
[ ] Low/Reverse Servo Removal
[ ] Case Side Cover Removal

[ ] Oil Pump and Oil Pump Shaft Removal
[ ] Wire Harness Disconnect
[ ] Pressure Switch Assembly Removal
[ ] Control Valve Body Assembly and Gasket Removal
[ ] Spacer Plate and Gasket Removal

[ ] Checkball Removal
[ ] Manual Valve Clip Removal
[ ] Channel Plate and Gasket Removal
[ ] Accumulator Spring Removal
[ ] Output Shaft Sleeve Removal

[ ] Drive, Driven Sprockets, Drive Link Removal
[ ] Input Speed Sensor Removal
[ ] Wiring Harness Removal
[ ] Driven Sprocket Support Assembly Removal
[ ] 2ND Clutch Plates Removal

[ ] Reverse Input Clutch Housing Removal
[ ] Intermediate 4TH Band Removal
[ ] Direct/Coast Clutch and Reaction Gear Set Removal
[ ] Input Carrier and Reaction Gear Assembly Removal
[ ] Input Internal Gear, Forward Clutch Hub Removal

[ ] Forward Clutch and Low/Reverse Band Removal
[ ] Forward Clutch Support, Low Roller Clutch Removal
[ ] Output Shaft and Final Drive Assembly Removal
[ ] Final Drive Internal Gear Removal
[ ] Manual Shaft, Detent Lever, Park Lock Removal

[ ] Transaxle Cooler Line Seal Removal
[ ] Torque Converter Seal Removal
[ ] Drive Sprocket Support Removal
[ ] Right Hand Axle Seal Removal
[ ] Case Inspection

[ ] Actuator Guide Replacement
[ ] Drive Sprocket Support Installation
[ ] Torque Converter Seal Installation
[ ] Transaxle Cooler Line Seals Installation
[ ] Manual Shaft, Detent Lever, Park Lock Installation

[ ] Final Drive Assembly Disassemble
[ ] Final Drive Assembly Assemble
[ ] Final Drive Pinion End Play Check
[ ] Fretting Ring, Final Drive Internal Gear Install
[ ] Final Drive and Differential Assembly Install

[ ] Forward Clutch Support, Roller Clutch Disassemble
[ ] Forward Clutch Support, Low Roller Clutch Assemble
[ ] Forward Clutch Support, Low Roller Clutch Install
[ ] Forward Clutch Disassemble
[ ] Forward Clutch Assemble

[ ] Forward Clutch Functional Air Check
[ ] Low/Reverse Band Install
[ ] Forward Clutch Installation
[ ] Input Internal Gear, Forward Clutch Hub Disassemble
[ ] Input Internal Gear, Forward Clutch Hub Assemble

[ ] Input Internal Gear, Forward Clutch Hub Install
[ ] Reaction Internal Gear, Input Carrier Disassemble
[ ] Input Carrier Pinion Gear Clearance Check
[ ] Reaction Internal Gear, Input Carrier Assemble
[ ] Reaction Internal Gear, Input Carrier Install

[ ] Direct/Coast Clutch, Reaction Carrier Disassemble
[ ] Reaction Carrier Pinion Clearance Check
[ ] Direct/Coast Clutch, Reaction Carrier Assemble
[ ] Direct and Coast Clutch Functional Air Checks
[ ] Direct/Coast Clutch, Reaction Carrier Install

[ ] Selective Washer Measurement and Installation
[ ] Reverse Input and 2ND Roller Clutch Disassemble
[ ] Reverse Input and 2ND Roller Clutch Assemble
[ ] Reverse Clutch Functional Air Check
[ ] Reverse Input and 2ND Roller Clutch Install

[ ] Intermediate 4TH Band Assembly Install
[ ] 2ND Clutch Plate Installation
[ ] Driven Sprocket Assembly Disassemble
[ ] Driven Sprocket Support Assembly
[ ] 2ND Clutch Functional Air Check

[ ] Driven Sprocket Support Assembly Installation
[ ] Wiring Harness Installation
[ ] Input Speed Sensor Install
[ ] Drive, Driven Sprockets and Drive Link Disassemble
[ ] Drive, Driven Sprockets and Drive Link Assemble

[ ] Drive, Driven Sprockets and Drive Link Install
[ ] Channel Plate Assembly Disassemble
[ ] Channel Plate Assembly Assemble
[ ] Accumulator Springs Install
[ ] Channel Plate Assembly Installation

[ ] Manual Valve Install
[ ] Checkballs Installation
[ ] Spacer Plate and Gaskets Install
[ ] Control Valve Body Disassemble
[ ] Control Valve Body Assemble

[ ] Control Valve Assembly and TR Switch Install
[ ] Wiring Harness Assembly Connect
[ ] Oil Pump Clean and Inspect
[ ] Oil Pump Assembly Installation
[ ] Side Cover/Gaskets, Disassemble, Assemble, Install

[ ] Output Shaft Sleeve Assemble
[ ] Output Shaft and Sleeve Assembly Install
[ ] Side Cover Axle Seal Install
[ ] Stub Shaft Sleeve Assemble and Install
[ ] Right Hand Axle Seal Assemble

[ ] Vehicle Speed Sensor Installation
[ ] Inter 4TH Servo Disassemble, Assemble, and Install
[ ] Low/Reverse Servo Assembly Disassemble
[ ] Low/Reverse Servo Assembly Assemble
[ ] Oil Feed Pipes Assemble

[ ] Filter Assembly and Seal Install
[ ] Oil Level Control Valve Install
[ ] Oil Pan and Gasket Install
[ ] Torque Converter Installation