Sunroof / Moonroof: Service and Repair

ROOF GLASS LID REMOVAL STEPS
1. Side garnish
2. Roof glass lid
3. Adjust plate

SLIDING ROOF ASSEMBLY REMOVAL STEPS
1. Side garnish
2. Roof glass lid
3. Adjust plate
4. Deflector
5. Sliding roof guide rail cover
6. Screw
7. Roof drip rear channel
8. Cover
9. Inside rear view mirror
10. Sunroof switch and room light assembly
11. Headlining
12. Motor
13. Sliding roof assembly
16. Connection of the housing and drain hose
17. Power relay
18. Sunroof control relay
19. Set plate
20. Housing assembly

MOTOR REMOVAL STEPS
10. Sunroof switch and room light assembly
12. Motor

POWER RELAY AND SUNROOF CONTROL RELAY REMOVAL STEPS
10. Sunroof switch and room light assembly
17. Power relay
18. Sunroof control relay

DRAIN HOSE REMOVAL STEPS
10. Sunroof switch and room light assembly
11. Headlining
14. Mud guard
15. Splash shield
16. Drain hose

POST-INSTALLATION OPERATION
- Sunroof Fit Adjustment
- Water Test



SERVICE POINTS OF REMOVAL





1. Removal Of Side Garnish
Remove the side garnish.





7. Removal Of Roof Drip Rear Channel
1. Operate the sunroof switch to bring the sliding roof drive cable assembly of the fully closed position.
2. Remove the roof drip rear channel.

12. Removal Of Motor

CAUTION:
1. If the motor is to be removed, be sure to first move the roof glass lid or the sliding roof drive cable assembly to the fully tilt closed position.
2. If the position of the roof glass lid and the motor's fully closed position do not correspond, the sunroof will not operate normally.





13. Removal Of Sliding Roof Assembly
1. Attach protection tape around the opening of the roof panel.
2. Pull out, being careful not to strike the opening of the roof panel.





16. Removal Of Drain Hose
Tie a cord at the end of the drain hose and pull out the drain hose toward the vehicle interior.

17. Removal Of Power Relay/18. Sunroof Control Relay
Remove the front part of the right side of the head lining as much as possible by lowering it, and then remove the sunroof power relay and the sunroof control relay.

SERVICE POINTS OF INSTALLATION
16. Installation Of Drain Hose





1. Tie the cord (passed through at the time of removal) to the end of the drain hose.
2. Pull the cord and pass the drain hose though.





3. install the grommet, and install so that the amount of projection of the drain hose is as shown in the figure.





13. Installation Of Sliding Roof Assembly
Following the sequence described below, fully tilt close the left and right.
1. Slide the sliding roof drive cable assembly so that the notches in the guide rail are as indicated in the illustration.
2. With a finger at the place indicated by (A) in the illustration, slide the link forward and align the guide and the link's reference hole.





12. Installation Of Motor
Following the sequence described below, set to the fully tilt closed condition.
1. Remove the cam plate cover.
2. With the hexagonal wrench (included with the vehicle) attached at the hexagonal hole of the motor drive shaft, turn the cam and align with the mating mark.





REASSEMBLY AND DISASSEMBLY
Disassembly steps
1. Sun shade
2. Stopper
3. Sliding roof drive cable assembly
4. Guide rail
5. Sliding roof cable guide casing

SERVICE POINTS OF DISASSEMBLY





3. Removal Of Sliding Roof Drive Cable Assembly
Pull out the sliding roof drive cable assembly from the rear part of the guide rail. If it won't slide (with the notches of the guide rail as indicated in the illustration), press the (A) part and, with a finger at the (B) part, slide toward the rear.

CAUTION: Be careful not to lose the sliding shoes (plastic).

SERVICE POINTS OF INSTALLATION





5. Application Of Adhesive To Sliding Roof Cable Guide Casing/14. Guide Rail
Apply a coating of adhesive to the seal at the coupling and to the cut part of the weatherstrip.

Specified adhesive: MOPAR Rope Caulk Sealer 3/16 x 80" roll Part No. 4026044 or equivalent

CAUTION: If too much adhesive is applied, adhesive will adhere to the roof panel at the time of installation to body, so don't apply too much.





3. Application Of Grease To Sliding Roof Drive Cable Assembly
Apply a coating of multipurpose grease to the drive cable link part and sliding part, and then insert the guide rail.