Repair and Diagnosis: Technical Service Bulletins
- How to Find Technical Service Bulletins by Category/Symptom
- Recalls
- Emissions
- Recall - Module Reflash for OBD Improvements
- Recall - Program PCM to Interface with Generic Scanner
- Recall - ECM Reflash/Emissions Systems Upgrades
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Certain 2004 MY E-Series Vehicles
- Attachment IV - Certain 2004 MY F-Series and Excursion
- Attachment V - Certain 2004 MY F-Series and Excursion
- Attachment VI - Certain 2004 & 2005 MY 6.0L
- Important Service Notifications
- Owner Letter - AE-C
- Owner Letter - AE-F
- Recall - Engine Control Module Recalibration
- Generals
- Campaign - Customer Vehicle Maintenance Reminder Letter
- Campaign - 5R110 A/T Reverse Planet Replacement
- Campaign - Diesel Charge Air Cooler Duct Replacement
- Campaign - Fuel Injector Warranty Reimbursement
- Campaign - Fuel Injector Warranty Reimbursements
- Safety
- Recall 11V352000: Multifunction Switch Defect
- Recall - Multifunction Switch Replacement
- Recall - Injector Control Module Wiring/ICP Sensor
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Sensor Connector Replacement
- Attachment IV - FICM Harness Inspection
- Attachment V - FICM Harness Insp. & Sensor Connector Repl.
- Attachment VI - Dealer Questions and Answers
- Important Service Notifications
- Owner Letter - (FICM)
- Owner Letter - (ICP)
- Recall 05V270000: Fuel System Upgrade for Poss. Stalling
- Emissions
- Customer Interest
- Diesel Engine - Hard Start/Runs Rough After Oil Sys Serv
- Brakes - Adjustable Brake Pedal Adjustment Inoperative
- A/C - Compressor Leaking/Inoperative
- Diesel Engine - Engine Oil Pan Corrosion
- Diesel Engine - Driveability/Oil Fuel Dilution
- A/T Controls - MIL ON/DTC's Set After A/T R and R
- Engine Controls - Low Power/Surge/Rough Idle/Smoke
- Battery - Cable Terminal Bolt Corrosion
- Engine Controls - Diesel Engine Driveability Concerns
- Engine Controls- Low RPM, Buck/Jerk/Miss/Stumble
- Engine Controls - Harsh A/T Shifts/DTC's Set/White Smoke
- Diesel Engine - Turbo Induced Exhaust Drone/Moan
- Diesel Engine - Turbo Induced Exhaust moan/Drone
- Diesel Engine - Buck/Surge on Light Acceleration
- Diesel Engine - Oil Leak/Low Power/Low Boost Performance
- Diesel Engine - Exhaust Smell in Cab
- Restraints - Seat Belts Slow to Retract
- Diesel Engine - Misfire/Low Power/Hard Start When Cold
- Diesel Engine - FEAD Belt Frayed/Shredded
- Steering - Moan/Grunt Noise Mainly on Left Turns
- Diesel Engine - Turbocharger Whine/Whistle
- Diesel Engine - Accessory Drive Belt Squeal/Squawk
- Diesel Fuel System - Water In Fuel Lamp ON
- Diesel Engine - Boost or Oil Leak at Air Charge Cooler
- Diesel Engine - Hard or No Start Condition
- Diesel Engine - Vacuum Pump Inoperative/Runs Constantly
- Diesel Engine - Vacuum Pump Inop/Runs Continuously
- Instruments - False Parking Aid Warnings
- Diesel Engine - Oil Leaks at CAC Connection/Low Power
- A/C, Cooling System - Heater Core Leaks
- A/C - Heater Core Electrolysis/Leakage
- Engine Controls - WIF Lamp ON/Flickering
- Cooling System - Engine Cooling Fan is Inoperative
- Interior - Leather Wrapping On Steering Wheel Is Loose
- Diesel Engine - Oil/Boost Leaks At Hot Side CAC Duct
- Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH
- Steering/Brakes - Brake Pedal Kick-Back/Grabbing
- A/C - Lack of Cooling Ability
- Cooling System - Fuel Contamination Diagnostics
- Emissions - Low Power/Smoke/EGR DTC's Set
- Cooling System - Overheating/Coolant Loss
- Diesel Engine - Engine Oil In Coolant
- Engine Controls - Low Power/Surge/Flutter/Multiple DTC's
- Diesel Engine - Low Power/Exhaust Smoke/Surging
- Diesel Engine - Fuel In Coolant
- Engine Controls - ECM Update For Various Issues/DTC's
- Fuel System - Hard/No Start/Runs Rough
- Superceded Bulletins
- 07-21-4 - 10/29/07
- 06-24-1 - 11/20/06
- 06-17-1 - 09/04/06
- 05-20-5 - 10/17/05
- 05S34S1 - 07/05/05
- 05E15 - 07/05/05
- 05B29S1 - 07/05/05
- 04B24 - 01/01/05
- Lighting - Adding Additional Turn Signal/Hazard Bulbs
- Interior - Trim Paint Application Procedures
- Parking Assist System - False Warnings
- Parking Assist System - False Tone Activation
- Parking Assist System - False Activation
- Rear Defroster/Integral Antenna - Diagnose and Repair
- A/C/Audio System - Rear Defroster Grid/Antenna Repair
- Restraint System - Seat Belts Slow to retract
- A/C - Poor Cooling Performance
- Steering - Leather Coming Loose From Steering Wheel
- Battery - Service/Charging Tips
- Campaign - TorqShift(R) A/T Reverse Planet Replacement
- Campaign - 5R110 A/T Inspection/Repair
- Engine Controls - Water In Fuel (WIF) Lamp ON
- Diesel Engine - Turbocharger Carbon Deposit Diagnosis
- Engine - Oil/Exhaust Leak At Hot Side Charge Air Cooler
- Campaign - Air Charge Cooler Duct Replacement
- Diesel Engine - Oil Leak From CAC Connector/Low Power
- Campaign - Charge Air Cooler Duct Replacement
- Instruments - Water In Fuel (WIF) Lamp ON
- Fuel System - Low Power/Smoke/Misfire/Buck/Jerk
- Fuel System - Buck/Jerk/Misfire/Smoke/Low Power
- Diesel Fuel System - Smoke/Low Power/Bucking/Jerking
- Diesel Engine - Misfire/Smoke/Low Power/Hard Start
- Diesel Fuel System - Low Power/Misfire/Smoke
- Recall - Suspension of Emissions Recall 05E15
- Diesel Engine - Exhaust Smoke/Surge/Low Power/DTC's
- Fuel System - No Start/Hard Start/Runs Rough
- Diesel Engine - Low Power/Smoke/Surge/Possible DTC's
- Diesel Engine - Low Power/Surge/Smoke/Multiple DTC's
- Emissions - MIL ON/DTC P0401/P0402/P0404/P1335
- Diesel Engine - Surge/Lack of Power/Exhaust Smoke/DTC's
- Engine - Coking Deposit Diagnostics
- Engine Controls - P006A or P132B/Lacks Power
- Emissions - MIL ON/DTC's P0401/P0402/P0404/P1335
- Diesel Engine - Low Power/Exhaust Smoke/Possible DTC
- Engine Controls - Water In Fuel Lamp ON Intermittently
- Recall - Fuel Injector Control Module Wiring Repair
- Diesel Fuel System - White Smoke/Low Power/Hard Start
- Diesel Fuel System - White Smoke/Low Power/Runs Rough
- Engine Controls - Software Update For Various Issues
- Recall - Control Module(s) Reflashed for OBD Concerns
- Diesel Engine Controls - No Start/Constant Misfire
- Recall - Fuel Injector Control Module Wiring Inspection
- Diesel Engine - Turbo Induced Exhaust Moan/Drone
- Diesel Engine - Smoke/Low Power/Surge/Stall
- Diesel Engine - Exhaust Smoke/Low Power/Surge
- Recall - EP Sensor/Connector Replacement/Recalibration
- Cooling System - Cooling Fan Inoperative
- Diesel Engine - Low Power/Exhaust Smoke/Possible DTC's
- Diesel Fuel System - Runs Rough/White Smoke/Low Power
- Engine - Revised Head Gasket/Cylinder Head Service
- Diesel Engine - Cylinder Head Flatness Check Procedure
- Cooling System - Coolant Vents From Reservoir
- Engine - Cylinder Block/Head Identification
- Battery - Battery EYE Function/Charging Service Tips
- Cooling System - Coolant Vents From Reservoir Cap
- Cooling System - Low Fluid Level/Venting From Reservoir
- Diesel Engine White/Black Smoke/Low Power/No Start
- Cooling System - Coolant Degas Bottle Overflows
- Tires/Wheels - Excessive Run-Out Vibration
- Diesel Engine - White/Black Smoke/Low Power/No Start
- Cooling System - Coolant Venting From Reservoir Cap
- Tires/Wheels - Vibration While Driving
- Cooling System - Coolant Vents From Coolant Reservoir
- Cooling System - Coolant Venting From Reservoir
- Cooling System - Oil in The Engine Coolant
- Cooling System Coolant Venting From Coolant Reservoir
- Cooling System - Coolant Venting From Coolant Reservoir
- Diesel Fuel System - No Start/Misfire Condition
- Diesel Fuel System - Smoke/Low Power/Misfire/Hard Start
- All Technical Service Bulletins
- Diesel Engine - Hard Start/Runs Rough After Oil Sys Serv
- Brakes - Adjustable Brake Pedal Adjustment Inoperative
- Recall 11V352000: Multifunction Switch Defect
- Recall - Multifunction Switch Replacement
- Campaign - Customer Vehicle Maintenance Reminder Letter
- Engine Controls - WDS Power Balance Test Service Tip
- A/C - Compressor Leaking/Inoperative
- Diesel Engine - Engine Oil Pan Corrosion
- Diesel Fuel System - Injector Combustion Seal Service
- Diesel Engine - Driveability/Oil Fuel Dilution
- A/T Controls - MIL ON/DTC's Set After A/T R and R
- Engine Controls - Low Power/Surge/Rough Idle/Smoke
- Recall - Module Reflash for OBD Improvements
- Battery - Cable Terminal Bolt Corrosion
- Engine Controls - Diesel Engine Driveability Concerns
- Recall - Program PCM to Interface with Generic Scanner
- Engine Controls- Low RPM, Buck/Jerk/Miss/Stumble
- Engine Controls - Harsh A/T Shifts/DTC's Set/White Smoke
- Recall - ECM Reflash/Emissions Systems Upgrades
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Certain 2004 MY E-Series Vehicles
- Attachment IV - Certain 2004 MY F-Series and Excursion
- Attachment V - Certain 2004 MY F-Series and Excursion
- Attachment VI - Certain 2004 & 2005 MY 6.0L
- Important Service Notifications
- Owner Letter - AE-C
- Owner Letter - AE-F
- Recall - Engine Control Module Recalibration
- Diesel Engine - Turbo Induced Exhaust Drone/Moan
- Diesel Engine - Turbo Induced Exhaust moan/Drone
- Diesel Engine - Buck/Surge on Light Acceleration
- Diesel Engine - Oil Leak/Low Power/Low Boost Performance
- A/C/Audio - Defroster/Antenna Grid Diagnosis/Repair
- A/C - Rear Window Defroster/Antenna Diagnosis/Repair
- Restraints - Seat Belt Stop Button Service
- Wipers/Washers - Wiper Motor Service Kit
- Engine Controls - MIL ON/Lean DTC Service Tips
- Diesel Engine - Exhaust Smell in Cab
- Drivetrain - Hub/Bearing Rocking End-Play Measurement
- Restraints - Seat Belts Slow to Retract
- Body - Exterior Mirror Glass/Motor Service Tips
- Diesel Engine - Misfire/Low Power/Hard Start When Cold
- Diesel Engine - FEAD Belt Frayed/Shredded
- Steering - Moan/Grunt Noise Mainly on Left Turns
- Diesel Engine - Turbocharger Whine/Whistle
- Diesel Engine - Accessory Drive Belt Squeal/Squawk
- A/T - Mercon V ATF Usage
- Diesel Fuel System - Water In Fuel Lamp ON
- Electrical - Wiring Soldering/Crimping Service Tips
- Cruise Control - Diagnostic Updates
- Keyless Entry System - Service Tips
- Interior - Repair/Paint to Match Instructions
- Paint - Repair Due To Iron Particles/Acid Rain
- Campaign - 5R110 A/T Reverse Planet Replacement
- Diesel Engine - Boost or Oil Leak at Air Charge Cooler
- Diesel Engine - Hard or No Start Condition
- Recall - Injector Control Module Wiring/ICP Sensor
- Dealer Letter
- Attachment I - Administrative Information
- Attachment II - Labor and Parts Information
- Attachment III - Sensor Connector Replacement
- Attachment IV - FICM Harness Inspection
- Attachment V - FICM Harness Insp. & Sensor Connector Repl.
- Attachment VI - Dealer Questions and Answers
- Important Service Notifications
- Owner Letter - (FICM)
- Owner Letter - (ICP)
- Recall 05V270000: Fuel System Upgrade for Poss. Stalling
- Diesel Engine - Vacuum Pump Inoperative/Runs Constantly
- Diesel Engine - Vacuum Pump Inop/Runs Continuously
- Instruments - False Parking Aid Warnings
- Campaign - Diesel Charge Air Cooler Duct Replacement
- Diesel Engine - Oil Leaks at CAC Connection/Low Power
- Engine - Reman Engine Head Gasket Identification
- A/C, Cooling System - Heater Core Leaks
- A/C - Heater Core Electrolysis/Leakage
- Engine Controls - WIF Lamp ON/Flickering
- Lighting - Addition of Bulbs to Turn/Hazard Flashers
- Keyless Entry - Keypad Diagnostics
- Steering - Mercon V(R) Fluid Usage
- Cooling System - Engine Cooling Fan is Inoperative
- Battery - Battery Eye Function/Charging/Service
- Interior - Leather Wrapping On Steering Wheel Is Loose
- Diesel Engine - Oil/Boost Leaks At Hot Side CAC Duct
- Diesel Engine - Reman Cylinder Block/Head Identification
- Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH
- Steering/Brakes - Brake Pedal Kick-Back/Grabbing
- Campaign - Fuel Injector Warranty Reimbursement
- Campaign - Fuel Injector Warranty Reimbursements
- A/C - Lack of Cooling Ability
- Cooling System - Oil/ATF/Fuel Contamination Flushing
- Cooling System - Fuel Contamination Diagnostics
- Emissions - Low Power/Smoke/EGR DTC's Set
- Cooling System - Overheating/Coolant Loss
- Cooling System - Coolant Maintenance Service Tips
- Diesel Engine - Engine Oil In Coolant
- Engine Controls - Low Power/Surge/Flutter/Multiple DTC's
- Diesel Engine - Low Power/Exhaust Smoke/Surging
- Diesel Engine - Head Gskt./Cyl. Head Cleaning/Inspection
- Diesel Engine - Various Driveability/Starting Issues
- Diesel Engine - Fuel In Coolant
- Engine Controls - ECM Update For Various Issues/DTC's
- Cooling System - Water Quality For Cooling Sys. Flushing
- Fuel System - Hard/No Start/Runs Rough