Condenser HVAC: Service and Repair

CONDENSER CORE

Removal and Installation

NOTE:
- If an A/C condenser core leak is suspected, the A/C condenser core must be leak-tested before it is removed from the vehicle.
- Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

1. Recover the refrigerant.







2. Remove the 9 pin-type retainers and remove the sight shield.







3. Remove the air deflector.







4. Disconnect the A/C condenser core inlet and outlet lines.
- Discard the O-ring seals.







5. NOTE: Mark the location of the hood latch for realignment at assembly.

Remove the screws and reposition the hood latch.







6. Remove the screws and remove the RH and LH A/C condenser core mounting brackets.







7. Lift out the A/C condenser core.
8. To install, reverse the removal procedure.
- Install new O-ring seals.
- Lubricate the refrigerant system with the correct amount of clean PAG oil.

9. Evacuate, leak test and charge the refrigerant system.