Diesel Engine - Exhaust Smell in Cab
TSB 05-13-907/11/05
DIESEL EXHAUST SMELL IN CAB - 6.0L ENGINE
FORD:
2003-2005 Excursion
2003-2006 F-Super Duty
2004-2006 E-Series
ISSUE
Some vehicles equipped with a 6.0L engine may exhibit a diesel odor in the cab.
ACTION
It may be necessary to replace the exhaust manifold gasket. Refer to the following Service Procedure.
SERVICE PROCEDURE
1. Start the engine and warm it to normal operating temperature.
2. Remove the exhaust pressure (EP) sensor.
NOTE
SOME BUBBLING OF MOISTURE/SOOT BETWEEN THE EXHAUST MANIFOLD AND HEAD WHEN THE ENGINE AND MANIFOLD ARE COLD IS NORMAL. ONCE THE ENGINE AND MANIFOLD ARE AT OPERATING TEMPERATURE, THE SHOULD BE SEALED.
3. Using the Rotunda Smoke Machine (218-00001) induce smoke into the EP tube. Inspect for leaks around the exhaust manifolds and y-pipe. If a leak is found at the exhaust manifold, replace only the exhaust manifold gasket that is leaking.
NOTE
EXHAUST MANIFOLD GASKETS ARE NOT REUSABLE.
Parts Block
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
OPERATION DESCRIPTION TIME
051309A 2004-2006 Econoline 6.0L: 1.9 Hrs.
Install Exhaust Manifold
Gasket, Includes Time To
Diagnose Using Smoke
Machine: Right Exhaust
Manifold (Do Not Use With
9430A)
051309B 2004-2006 Econoline 6.0L: 1.6 Hrs.
Install Exhaust Manifold
Gasket Includes Time To
Diagnose Using Smoke
Machine: Left Exhaust
Manifold (Do Not Use With
9430A)
051309C 2004-2006 Econoline 6.0L: 2.6 Hrs.
Install Exhaust Manifold
Gaskets Includes Time To
Diagnose Using Smoke
Machine: Both Exhaust
Manifolds (Do Not Use
With 9430A)
051309D 2003-2006 Super Duty 1.9 Hrs.
2003-2005 Excursion 4X2
6.0L: Install Exhaust
Manifold Gasket Includes
Time To Diagnose Using
Smoke Machine: Right
Exhaust Manifold (Do Not
Use With 9430A)
051309E 2003-2006 Super Duty 1.2 Hrs.
2003-2005 Excursion 4X2
6.OL: Install Exhaust
Manifold Gasket Includes
Time To Diagnose Using
Smoke Machine: Left
Exhaust Manifold (Do Not
Use With 9430A)
051309F 2003-2006 Super Duty 2.5 Hrs.
2003-2005 Excursion 4X2
6.0L: Install Exhaust
Manifold Gaskets Includes
Time To Diagnose Using
Smoke Machine: Both
Exhaust Manifolds (Do Not
Use With 9430A)
051309G 2003-2006 Super Duty 1.9 Hrs.
2003-2005 Excursion 4X4
6.0L: Install Exhaust
Manifold Gasket Includes
Time To Diagnose Using
Smoke Machine: Right
Exhaust Manifold (Do Not
Use With 9430A)
051309H 2003-2006 Super Duty 1.6 Hrs.
2003-2005 Excursion 4X4
6.0L: Install Exhaust
Manifold Gasket Includes
Time To Diagnose Using
Smoke Machine: Left
Exhaust Manifold (Do Not
Use With 9430A)
051309I 2003-2006 Super Duty 2.9 Hrs.
2003-2005 Excursion 4X4
6.0L: Install Exhaust
Manifold Gasket Includes
Time To Diagnose Using
Smoke Machine: Both
Exhaust Manifold (Do Not
Use With 9430A)
DEALER CODING
CONDITION
BASIC PART NO. CODE
9430 14
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