Cylinder Block Assembly: Specifications

Cylinder Block
Cylinder bore
Diameter
Grade 1 -
Grade 2 -
Grade 3 -
Maximum taper -
Maximum out-of-round
Limit -
Service limit -
Main bearing bore inside diameter 72.400-72.424 mm (2.8503-2.8513 inch)
Head gasket surface flatness -
Head gasket surface finish -

Crankshaft
Main bearing journal
Diameter 67.5 mm (2.657 inch)
Maximum taper 0.004 mm (0.00015 inch)
Maximum out-of-round 0.006 mm (0.00023 inch)
Journal-to-cylinder block clearance -
Connecting rod journal
Diameter 55.983-56.003 mm (2.204-2.205 inch)
Maximum taper 0.004 mm (0.00015 inch)
Maximum out-of-round 0.006 mm (0.00023 inch)
Maximum end play 0.101-0.291 mm (0.0039-0.0114 inch)

Piston
Diameter - single grade 92.476-92.490 mm (3.6407-3.6413 inch)
Piston-to-cylinder bore clearance 0.010 to 0.044 mm (0.0003-0.0017 inch)
Ring end gap
Compression (top, gauge diameter) 0.15-0.25 mm (0.0059-0.0098 inch)
Compression (bottom, gauge diameter) 0.30-0.55 mm (0.0118-0.0216 inch)
Oil ring (steel rail, gauge diameter) 0.15-0.45 mm (0.0059-0.0177 inch)
Ring groove width
Compression (top) 1.230-1.25 mm (0.0484-0.0492 inch)
Compression (bottom) 1.530-1.55 mm (0.0602-0.0610 inch)
Oil ring 2.53-2.55 mm (0.0996-0.1003 inch)
Ring width
Upper comp ring 1.17-1.19 mm (0.0460-0.0468 inch)
Lower comp ring 1.47-1.49 mm (0.0578-0.0586 inch)
Ring-to-groove clearance (upper and lower compression rings) 0.040-0.080 mm (0.0015-0.0031 inch)
Piston Pin
Bore diameter 23.002-23.006 mm (0.9055-0.9057 inch)
Pin diameter 22.998-23.000 mm (0.9054-0.9055 inch)
Pin length 55.975 mm (2.203 inch)
Pin-to-piston fit 0.002 to 0.008 mm (0.00007-0.0003 inch)

Connecting Rod
Piston-to-connecting rod clearance 2.7 mm (0.1 inch)
Rod-to-pin clearance
Standard 0.007-0.021 mm (0.0002-0.0008 inch)
Service limit -
Pin bore diameter 23.007-23.019 mm (0.905-0.906 inch)
Rod length (center-to-center) 152.68 mm (6.01 inch)
Rod maximum allowed bend 0.038 mm (0.0014 inch)
Rod maximum allowed twist 0.050 mm (0.0019 inch)
Rod bearing
Bore diameter
Grade 1 59.866-59.872 mm (2.3569-2.3571 inch)
Grade 2 59.873-59.879 mm (2.3572-2.3574 inch)
Grade 3 59.880-59.886 mm (2.3574-2.3577 inch)
Bearing-to-crankshaft clearance -
Rod side clearance (assembled to crank)
Standard 0.175-0.425 mm (0.0068-0.0167 inch)
Service limit -

Crankshaft Pulley Bolt

Discard the bolt.

First pass 120 Nm (89 ft. lbs).
Second pass Loosen one full turn
Third pass 50 Nm (37 ft. lbs).
Final pass Tighten 90°