Part 2
Engine
41. Connect the 2 headlamp wiring harness retainers and position the ground cable and install the bolt.
- Tighten to 10 Nm (89 lb-in).
42. NOTE: RH shown, LH similar.
Position the upper radiator support and install the 8 bolts.
- Tighten to 20 Nm (177 lb-in).
43. NOTE: RH shown, LH similar.
Position the 2 upper radiator support plates and install the 4 bolts.
- Tighten to 20 Nm (177 lb-in).
44. NOTE: RH shown, LH similar.
Position the RH and LH air deflectors and install the pin-type retainers.
45. Position the transmission fluid cooler and install the bolt.
- Tighten to 10 Nm (89 lb-in).
46. Connect the transmission fluid cooler hose retainers.
47. Connect the horn electrical connector.
48. Connect the front impact severity sensor electrical connector.
49. If equipped, connect the air temperature sensor electrical connector.
50. Route the battery feed wiring harness to the Power Distribution Box (PDB) and insert the routing clips.
51. NOTE: Cover removed from art for clarity.
Install the battery feed cable to the PDB and the nuts.
- Tighten to 8 Nm (71 lb-in).
52. Position the power steering reservoir and install the 3 bolts.
- Tighten to 20 Nm (177 lb-in).
53. Position the hood latch.
1. Install the 2 bolts.
2. Connect the cable position retainer.
- Tighten to 12 Nm (106 lb-in).
54. NOTE: RH shown, LH similar.
If equipped, position the A/C condenser core in the vehicle.
1. Install the 2 bolts.
2. Install A/C condenser bracket.
3. Position the A/C condenser core.
- Tighten to 12 Nm (106 lb-in).
55. If equipped, connect the compressor discharge tube and the condenser-to-evaporator tube to the A/C condenser core and install the nuts.
- Tighten to 15 Nm (133 lb-in).
56. If equipped, connect the compressor suction tube and install the nut.
- Tighten to 15 Nm (133 lb-in).
57. If equipped, connect the A/C pressure cutoff switch electrical connector.
58. Position the radiator in the vehicle.
59. NOTE: LH shown, RH similar.
Position the radiator support brackets and install the 4 bolts.
- Tighten to 20 Nm (177 lb-in).
60. Position the fan shroud and the fan and fan clutch in the vehicle, and install the 2 bolts.
- Tighten to 6 Nm (53 lb-in).
61. Connect the degas bottle hose and power steering hose retainers to the fan shroud.
62. NOTE: The large clutch assembly nut has a RH thread and must be rotated clockwise to install it.
Using the Fan Pulley Holding Wrench and Fan Clutch Nut Wrench, install the fan blade and the fan clutch.
- Calculate the correct torque wrench setting for the following torque.
- Tighten to 133 Nm (98 lb-ft).
63. Connect the upper radiator coolant hose and the degas bottle coolant hose to the radiator.
64. Install the radiator grille support.
65. Connect the transmission cooler tubes.
66. Connect the lower radiator hose to the radiator.
- Connect the hose.
- Connect the hose hanger.
67. Install the front bumper. For additional information, refer to Bumper.
68. Install the starter. For additional information, refer to Starting System.
69. NOTICE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
Install the intake manifold. For additional information, refer to Intake Manifold Removal and Replacement.
70. Fill the engine with clean engine oil.
71. Check the transmission fluid level and top off the fluid level as necessary. For additional information, refer to Automatic Transmission/Transaxle &/or Transmission Control Systems.
72. Fill and bleed the power steering system. For additional information, refer to Steering.
73. If the engine was disassembled, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.
74. Start the engine and check for leaks. Stop the engine and recheck the fluid levels.
75. If equipped, evacuate and recharge the air conditioning system. For additional information, refer to Heating and Air Conditioning.