Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

Camshaft bolt 85 Nm (63 ft. lbs.).
Exhaust Manifold nuts 23 Nm (17 ft. lbs.)
Cylinder head gasket surface flatness 0.08 mm (0.003 inch) total





RH Cylinder Head

NOTE: New cylinder head bolts must be installed. They are a torque to yield design and cannot be reused.

Install 8 new M12 bolts and tighten in the sequence shown in 2 stages.
^ Stage 1: Tighten to 12 Nm (9 ft. lbs.).
^ Stage 2: Tighten to 25 Nm (18 ft. lbs.).





Install 2 new M8 bolts.
^ Tighten to 32 Nm (24 ft. lbs.).





Tighten the 8 M12 bolts in the sequence shown in 2 stages.
^ Stage 1: Tighten 90 degrees.
^ Stage 2: Tighten an additional 90 degrees.

LH Cylinder Head

NOTE: New cylinder head bolts must be installed. They are a torque to yield design and cannot be reused.

Install 8 new M12 bolts and tighten in the sequence shown in 2 stages.
^ Stage 1: Tighten to 12 Nm (9 ft. lbs.).
^ Stage 2: Tighten to 25 Nm (18 ft. lbs.).





Install 2 new M8 bolts.
^ Tighten to 32 Nm (24 ft. lbs.).





Tighten the 8 M12 bolts in the sequence shown in 2 stages.
^ Stage 1: Tighten 90 degrees.
^ Stage 2: Tighten an additional 90 degrees.





Intake manifold bolts
Tighten in the sequence shown to 10 Nm (89 inch lbs.).





Camshaft bearing caps
Tighten the bolts in the sequence shown in 2 stages
^ Stage 1: Tighten to 6 Nm (53 inch lbs.)
^ Stage 2: Tighten to 16 Nm (12 ft. lbs.)